ThyssenKrupp VDM Products and Capabilities Meeting Topic: Alloys 690/52/152 PWSCC test

ThyssenKrupp VDM Presentation to NRC on July 17-18, 2008
ThyssenKrupp VDM
Products and Capabilities
Meeting Topic:
Meeting at
Legacy Hotel and Meeting Center,
1775 Rockville Pike, Rockville, MD
July 17-18, 2008
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Alloys 690/52/152 PWSCC test
materials
2
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
ThyssenKrupp
Business Units and Subsidiary Companies
ThyssenKrupp AG
TK Stainless
TK Steel
TK Technologies
TK Elevator
TK Services
ThyssenKrupp Stainless AG
ThyssenKrupp
ThyssenKrupp
ThyssenKrupp
Nirosta
Mexinox
Acciai Speciali Terni
ThyssenKrupp
Shanghai
Stainless International Krupp Stainless
ThyssenKrupp
ThyssenKrupp
ThyssenKrupp
Nirosta
Acciai Speciali Terni
Mexinox
ThyssenKrupp
Shanghai Krupp ThyssenKrupp VDM
Stainless International
Stainless
(GER)
(I)
(MEX)
(D)
ThyssenKrupp
ThyssenKrupp Trading
Silco Inox (HU)
(MEX)
Tubificio di Terni (I)
ThyssenKrupp
ThyssenKrupp Mexinox Stainless UK (GB)
EBOR Edelstahl (GER)
ThyssenKrupp Titanium
USA (USA)
ThyssenKrupp
smb Chromstahl (GER)
(I / GER)
Stainless France (F)
Societá delle Fucine (I)
ThyssenKrupp Nirosta
ThyssenKrupp
Stainless DVP (E)
North America (USA) ThyssenKrupp AST
ThyssenKrupp
USA (USA)
Eurinox (TR)
ThyssenKrupp
Stainless Guangzhou (CN)
ThyssenKrupp
Stainless Polska (PL)
ThyssenKrupp
Stainless Benelux (NL)
ThyssenKrupp Nirosta
Präzisionsband (GER)
A company
of ThyssenKrupp
Stainless
Terninox (I)
ThyssenKrupp VDM
(CN)
Subsidiaries
worldwide
including
ThyssenKrupp
VDM USA
Group Holding
Segments
Segment Holding
Business Units
Business Unit Holding
Subsidiaries
ThyssenKrupp
(GER)
ThyssenKrupp
VDM
3
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
ThyssenKrupp VDM
Company Profile
Company Production Sites
Production Sites
ThyssenKrupp VDM
1
Unna Plant (Melting& Casting)
2
Siegen Plant (Hot Rolling)
Berlin
Sales Development
998
1000
789
800
581
492
400
200
0
2002/03 2003/04 2004/05 2005/06 2006/07
ThyssenKrupp VDM
1
3
Florham Park & Reno Plant (USA)
Employees
Production
1,772
Nickel Alloys
Strip, Sheet, Wire, Bars
Others
1, 451
m€
A company
of ThyssenKrupp
Stainless
Werdohl Plant (Strip/Wire)
by 09.30.2007
1200
600
4
GERMANY
4
2
Stuttgart
Munich
Shipments
Product
Group
Strip
Sheet
Wire
Bars
Others
Total
[1,000 t]
2002/03
2003/04
2004/05
2005/06
2006/07
17.5
8.0
5.5
5.5
5.0
16.8
9.4
5.8
6.8
6.9
15.5
10.6
6.6
8.5
5.4
12.6
12.6
6.1
8.2
5.1
13.5
12.6
6.5
9.1
5.5
41.5
45.8
46.7
44.5
47.1
ThyssenKrupp
58791 Werdohl
Germany
www.thyssenkruppvdm.com
1400
Altena Plant (Rod&Bar/Sheet&Plate)
5
ThyssenKrupp VDM
1600
3
4
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Market Environment
Leading Position in Nickel Alloys
Nickel Alloys, World Market
Nickel Alloys, World Market Development
Shipment in 2006
1,000 tons
162
167
34
119
25
Total VDM*
5 Industrial Appl. 14%
Electronic 8%
Others 3%
VDN
Haynes
IUP (Arcelor)
Carpenter
Hitachi
Allegheny
7
TKL VDM
2006
Source: ThyssenKrupp VDM
Nickel Alloys, VDM Sales by Industry
13
Sp. Metals
73
growth rate
19
Automotive 7%
ThyssenKrupp VDM
VDM USA**
CPI 20%
Oil&Gas 26%
Aerospace 33%
Offshore 17%
Aerospace 11%
Electrical Eng. 10%
The 6 largest producers
comprise 67% of all worldwide
Chemical Plants
30%
shipments
* based on sold qty., CY 2006
A company
of ThyssenKrupp
Stainless
2.5%
CAGR*
Europe
43
World consumption
(in 1,000 t) *Compound annual
1990
23
Source: ThyssenKrupp
VDM
Rest of World
Electronic 10%
Automotive 11%
** based on sold qty., CY 2006
ThyssenKrupp
36
240
Total
5
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
ThyssenKrupp VDM
Market position in 2003
30
Nickel-base alloys
- 1000 t/a -
29
25
25
23
20
18
15
12
12
10
5
0
VDM
A company
of ThyssenKrupp
Stainless
Special
Metals
Hitachi Allegheny Carpenter Arcelor
Tech
ThyssenKrupp VDM
Haynes
5
DN
ThyssenKrupp
5
6
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM: Portfolio
Alloys, Production Germany and USA
Nickel- and cobalt alloys
Wet
corrosionresistant
alloys
Superalloys
High
temperatureresistant
alloys
•NiCrFe
•Ni
•NiCu
•NiCrFe
•NiCrMoFe
•CrNiMoFe
High
corrosionresistant
alloys
High
temperaturestrength
alloys
•NiCrMoCo
•NiCrMo
•CoCrNiW
•NiMo
•NiCrFeMo •Age
hardenable
•Non age
hardenable
Physical property alloys
Electrical
resistance
alloys
•NiCr
•NiCrFe
•FeCrAl*
•FeCr*
Soft
magnetic
alloys
•NiFe
•NiFeMo
Expansion
alloys
•NiFe
•NiFeCo
*Fe-base alloy
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Standard alloys
7
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM: Portfolio
Alloys, Production Germany and USA
Nicrofer
Nicrofer 3033
3033
33
33
Nicrofer
Nicrofer 5923
5923 hMo
hMo
Nicrofer 3127 hMo
31
31
Nicrofer 6023
601
601
Nicorros
Nicorros AL
AL
800
800
Nicrofer
Nicrofer 6030
6030
690
690
NI99.2
NI99.2
200
200
Nicrofer 3620 Nb
Nicrofer
Nicrofer 4221
4221
Nicorros
Nicorros
K-500
K-500
20
20
Nicrofer
Nicrofer 6020
6020 hMo
hMo W
W 625
625
LC-NI99.2
LC-NI99.2
201
201
825
825
Nicrofer
Nicrofer 7016
7016 Ti
Ti Nb
NbX-750
X-750
LC-NI99.6
LC-NI99.6
205
205
Nicrofer 7216
NI99.6
NI99.6 K
K
233
233
Nicrofer
Nicrofer 4722
4722 Co
Co
X
X
600
600
Nicrofer
Nicrofer 5120
5120 Co
Co Ti
TiC-263
C-263
Nicrofer
600 LC
LC
Nicrofer 7216
7216 LC
LC 600
Cronifer
Cronifer IIII
Nicrofer
Nicrofer 5219
5219 Nb
Nb
718
718
Nimofer 6928
B-2
B-2
Cronifer
Cronifer 40
40 A
A
Nicrofer 5520 Co
617
617
NICR2MN
NICR2MN
522
522
Cronifer
Cronifer 1525
1525 Ti
Ti
Nicrofer 5621 hMo WC-22
C-22
Conicro 4023 W
188
188
Cronix
Cronix 80
80
Nicrofer
C-276
Nicrofer 5716
5716 hMo
hMo W
W
C-276
Conicro 5010 W
25
25
A company
of ThyssenKrupp
Stainless
400
400
ThyssenKrupp VDM
NiFe
NiFe 43
43 Mn
Mn
C
C
A-286
A-286
A
A
ThyssenKrupp
Nicrofer
Nicrofer 3220
3220
59
59
8
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM: Portfolio
Alloys, Production Germany and USA
F-15
F-15
Nicrofer S 5621
FM
FM 22
22
HN
HN
Pernifer
Pernifer 36
36
36
36
Nicrofer S 5923
FM
FM 59
59
31Ni-5Co
31Ni-5Co
Pernifer
Pernifer 40
40
42
42
Nicrofer S 6030 FM
FM 690
690
PRP
PRP MP
MP 35N
35N
Pernifer
Pernifer 50
50
52
52
Nicrofer S 6020 FM
FM 625
625
GSA
GSA
Magnifer
Magnifer 50
50
Nicrofer S 7020
René®
René® 41
41
Magnifer
Magnifer 7904
7904
PRP
PRP 188
188
FM
FM 82
82
188
188
Waspaloy®
Waspaloy®
Pernifer
Pernifer 4205
4205 Ti
Ti
902
902
L-605
L-605
Konstantan
Konstantan
401
401
901
901
Ti-6Al-4V
Aluchrom
Aluchrom (0,
(0, Y,
Y, Y
Y Hf,
Hf, W)
W)
Alloy
Alloy S
S
Ti-6Al-4V ELI
Crofer
Crofer 22
22 APU
APU
722
722
Ti-6Al-6V-2Sn
HB
HB
Ti-6Al-2Sn-4Zr-2Mo
Nicrofer 7020
A company
of ThyssenKrupp
Stainless
WS
WS 82
82
ThyssenKrupp VDM
25
25
F-15
F-15
CP-Ti (Grade 2 & 4)
ThyssenKrupp
Pernifer
Pernifer 2918
2918
9
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM Germany: Production capabilities Werdohl, Altena &
Products
Siegen
Plate
& Sheet
Welding
consumables
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
Strip
Rod & Bar
Wire
For additional information please
see our brochures and material
data sheets or visit our website
www.ThyssenKruppVDM.com
ThyssenKrupp
Forgings
& Billets
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
10
ThyssenKrupp VDM - Unna
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Division Melting & Casting
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
11
ThyssenKrupp
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Division Melting & Casting
VIDP furnace in Unna
VIDP: Vacuum Induction Degassing and
Pouring
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
• melting and casting nickel base
alloys under vacuum for the
Aerospace industry
• at 20 to 30-tonne capacity this
new VIDP furnace is the largest
of its kind
• with target tap-to-tap times cut
down to under six hours
• since the plant is being integrated
into the existing melting shop, it
can also be charged with hot
metal
• with the VIDP furnace
ThyssenKrupp VDM is
operating the world's largest
VIM furnace for special alloys
ThyssenKrupp
12
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
13
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Division Melting & Casting
20 m.t. ESR unit # 1 at
Unna melting plant
Weld
Electrode
Transformer
ESR Unit # 2 = 7 m.t. ingots
Schematic
diagram
of the electro
slag
remelting
process
Slag
Finished
ingot
Water-cooled mold
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
Liquid pool
Furnace vessel
with electrode rod
ESR = Electro Slag Remelting
ThyssenKrupp
Two-phase
region
dendrites
14
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Cast electrode with furnace hood, for
remelting
in a controlled atmosphere
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ESR = Electro Slag Remelting
ThyssenKrupp
Division Melting & Casting
20 m.t. ESR unit at
Unna melting plant
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
15
Division Melting & Casting
Unit # 1 the world‘s largest VAR plant
in Unna 30 m.t. ingots
VAR Unit # 2 = 7 m.t. ingots
Vacuum Arc Remelting
...designed for ingot diameters
up to 1275 mm and a
total weight of 30 m.t.
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
• for traditional VAR applications
• guarantees total reproducibility
• possibility of “triple melting“
• for a variety of alloys
• alloys for applications such as
aerospace and sour gas:
e.g. Nicrofer 5219 Nb - alloy 718
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
16
ThyssenKrupp
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
17
ThyssenKrupp VDM - Altena
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Division Sheet & Plate / Division Bar & Billet
18
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Sheet & Plate
n Ingot to slab
o Slab to plate
p Plate to sheet
q Annealing
r Blasting
s Pickling
t Shearing
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
Continuous annealing
furnace at the Siegen
plant
Cold rolling mill
at the Altena plant
ThyssenKrupp
Division Sheet & Plate
Process flow
19
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Division Rod & Bar
Process flow
Bars undergoing heat treatment at the Altena
plant
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Rod & Bar
n Ingot to billet
o Forging and Rolling
p Annealing
q Dry drawing
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
20
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
ThyssenKrupp VDM - Werdohl
Head Office & Division Strip/ Division Wire
21
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Division Strip
Process flow
Strip annealing line at the Werdohl plant
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Strip
n Ingot to slab
o Slab to hot strip
p Cold rolling
q Annealing
r Pickling
s Finish rolling
22
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Strip width: 350 - 750 mm
Strip thickness: 0.02 - 1.00 mm
Coil weight: up to 9000 kg
Main application:
Aluminium-chromium alloy foils,
for use
in metallic catalytic converter
substrates
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Division Strip
New modern split block 20-roll foil mill
23
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Strip speed:
Strip width:
Max. number of
cuts:
Slitting width:
Strip thickness:
Width tolerance:
Coil weight:
Precision foil slitter
Tensile strength:
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
460 m/min.
150 - 800 mm
max. 45
min. 18 mm
0.02 - 0.5 mm
0.05 - 0.2 mm
max. 9 t
300 - 1700 N/mm²
ThyssenKrupp
Division Strip
New precision foil slitter
24
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Wire
n Ingot to billet
o Billet to wire rod
p Cold drawing
(cast or rolled rod)
r Intermediate
or final annealing
s Wet drawing
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
Heating element and stainless
fine-gauge continuous wire
production at the Bärenstein
plant
ThyssenKrupp
Division Wire
Process flow
25
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
ThyssenKrupp VDM USA
Company Profile
Production Sites
Company Production Sites
& Sales Offices
ThyssenKrupp VDM USA, Inc.
ThyssenKrupp VDM USA
306 Columbia Turnpike,
Florham Park, NJ 07932
USA
Employees
222
360
m$
Reno Plant (Rolling)
Production
2
USA
Detroit
Nickel & Cobalt Alloys, Titanium
Ingots, Billets, Bars, Flats & Shapes
New York City
1
Los Angeles
Houston
Portfolio / Warehouse
Nickel Alloys
Strip, Sheet, Wire, Bars, Others
NAFTA Sales Offices
Shipments *
300
257
250
188
200
150
100
2
114
91
50
0
2002/03 2003/04 2004/05 2005/06 2006/07
Product Group [m lbs]
2002/03
Strip
Sheet
Wire
Bars total
Including US bar production
Total
2003/04
2004/05
2005/06
2006/07
3.3
2.0
2.0
5.4
4.3
4.1
2.9
2.3
6.3
4.7
4.2
3.4
3.2
8.6
6.8
4.5
4.1
3.4
8.4
6.7
4.0
4.7
4.1
8.7
7.6
12.7
15.6
19.4
20.4
21.5
* including former Precision Rolled Products, Inc.
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
350
Florham Park Plant (Melting& Blooming)
by 09.30.2007
Sales Development *
400
1
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
26
TK VDM USA: Primary Melting Equipment
Florham Park NJ Plant
Vacuum Induction Melting (VIM)
Vacuum
Vacuum Induction
Induction Melting
Melting is
is preferred
preferred for
for applications
applications requiring
requiring minimal
minimal gas
gas and
and inclusion
inclusion
content,
content, low
low levels
levels of
of residual
residual elements
elements and
and close
close control
control of
of reactive
reactive elements.
elements.
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Pennwalt
Pennwalt Stokes
Stokes 6000
6000 pound
pound unit
unit with
with 1000
1000 KW
KW power
power supply
supply with
with four
four two
two stage
stage Stokes
Stokes mechan
mechan
vacuum
vacuum pumps
pumps and
and blowers
blowers and
and 66 oiloil- booster
booster pumps.
pumps.
27
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Secondary Metallurgy Equipment
Florham Park NJ Plant
Electro Slag Remelting (ESR)
1
1
Power supply
2
Ram
3
Stub (welded on
to the electrode)
4
Electrode
5
Slag (ESR-only)
6
Ingot
7
Water cooled
crucible
2
3
7
4
6
Three
Three Consarc
Consarc Units
Units with
with three
three 15,000
15,000 Amp
Amp power
power supplies
supplies capable
capable of
of remelting
remelting
13
13 inch
inch (330
(330 mm),
mm), 16
16 inch
inch (406
(406 mm)
mm) and
and 20
20 inch
inch (508
(508 mm)
mm) round
round ingots.
ingots.
Critical
Critical parameters
parameters of
of the
the remelt
remelt process
process are
are computer
computer controlled
controlled to
to ensure
ensure optimum
optimum
ingot
ingot structure,
structure, chemical
chemical composition
composition and
and micro-cleanliness.
micro-cleanliness.
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
5
28
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Rolling Equipment
Florham Park NJ Plant
Blooming Mill
Stainless
ThyssenKrupp
Birdsboro
Birdsboro 2/high/19
2/high/19 inch
inch (483mm)
(483mm) “Single
“Single Stand
Stand Mill”
Mill” powered
powered by
by aa 750
750 horsepower
horsepower reversing
reversing
DC
DC motor
motor with
with computerized
computerized Screw
Screw Down
Down (Pass)
(Pass) Control.
Control.
This
This mill
mill is
is capable
capable of
of accepting
accepting ingot
ingot and/or
and/or billet
billet up
up to
to 16
16 in
in (406
(406 mm)
mm) diameter.
diameter. ItIt has
has the
the
capability
capability to
to produce
produce 22 inch
inch (51
(51 mm),
mm), 33 inch
inch (76mm)
(76mm) and
and 44 inch
inch (102
(102 mm)
mm) round
round cornered
cornered square
square
(RCS)
(RCS) billet,and
billet,and slabs
slabs up
up to
to 17
17 inches
inches (432
(432 mm)
mm) wide.
wide. This
This mill
mill can
can also
also produce
produce flats
flats and
and narrow
narrow
plate.
plate.
A company
of ThyssenKrupp ThyssenKrupp VDM
29
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Rolling Equipment
Reno NV Plant
14“ Bar Mills
10“ Bar Mills
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Five
Five “Three
“Three High
High Stands”
Stands” and
and one
one “Two
“Two High
High Six
Six “Three
“Three High
High Stands”
Stands” and
and one
one “Two
“Two High
High Stand”
Stand”
Stand”
powered
Stand” powered
powered by
by aa 1500
1500 horsepower
horsepower DC
DC motor
motor
powered by
by aa 1500
1500 horsepower
horsepower DC
DC motor.
motor.
with
The
with SCR
SCR control
control unit.
unit. The
The maximum
maximum input
input billet
billet
The maximum
maximum input
input billet
billet size
size for
for this
this mill
mill is
is 2.75
2.75
size
inches
size for
for this
this mill
mill is
is 66 inch
inch (152
(152 mm)
mm) cross-section.
cross-section.
inches (70
(70 mm)
mm) cross-section.
cross-section.
30
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Thermal Treating Equipment
Reno
Plant
Car Bottom Furnace
Temperature
1300°F
Temperature
1100°F
Temperature Range:
Range:
1300°F to
to 2200°F
2200°F
Temperature Range:
Range:
1100°F to
to 2200°F
2200°F
Fuel:
Natural
Fuel:
Natural
Fuel:
Natural Gas
Gas
Fuel:
Natural Gas
Gas
Length/Width:
21
Length:
19
Length/Width:
21 feet/5
feet/5 feet
feet
Length:
19 feet
feet 66 inches
inches
Height:
32
Width:
55 feet
Height:
32 inches
inches to
to the
the top
top
Width:
feet 10
10 inches
inches
of
Height:
44 feet
of the
the arch
arch
Height:
feet to
to the
the top
top of
of the
the arch
arch
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Florham Park NJ
Plant
Batch Furnace for homogenization
31
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Bar Finishing Equipment 1/2
Reno Plant
Length/Width:
Length/Width:
Depth:
Depth:
Quench
Quench media:
media:
A company
of ThyssenKrupp
Stainless
25
25 feet/4
feet/4 feet
feet
38
38 inches
inches
Air
Air or
or circulating
circulating water
water
ThyssenKrupp VDM
Centerless Grinding
0.250
0.250 inch
inch to
to 4.500
4.500 inch
inch rounds
rounds
ThyssenKrupp
Quench Tank
32
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Bar Finishing Equipment 2/2
Reno Plant
Peeling
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Fully
Fully automated
automated peeling
peeling machine,
machine, capable
capable of
of peeling
peeling bars
bars and
and billets
billets from
from 2.5
2.5 inch
inch (63,5
(63,5 mm)
mm) up
up to
t
12
12 inch
inch (304,8
(304,8 mm).
mm).
33
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
TK VDM USA: Production capabilities Florham Park & Reno
Products and dimensions
Width
Hot
Width
Hot
Working
Diameter (Round)
(Round)
Working Diameter
inches
inches
mm
mm
inches
inches
mm
mm
19
19 –– 102
102
//
//
4.0
4.0 –– 6.0
6.0 102
102 –– 152
152
//
//
Press
Press Forged
Forged 6.0
6.0 –– 12.0
12.0 152
152 –– 305
305
//
//
Rolled
Rolled
GFM
GFM
Round
Thickness
Thickness
Rolled
Rolled
0.75
0.75 –– 4.0
4.0
4.0
4.0 –– 14.0
14.0 102
0.400 –– 2.500
2.500 10
102 –– 356
356 0.400
10 –– 64
64
Rolled
Rolled
Shape / Rectangular
0.50
0.50 –– 6.50
6.50 13
0.281 –– 2.625
2.625 77 –– 67
13 –– 165
165 0.281
67
ThyssenKrupp
Plate
Please note: Product forms are thermal treated to meet temper requirements specified by the customer
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
34
Alloy 600 - Beginning 1980´s
first observation of Stress Corrosion Cracking
General Electric, Westinghouse and others
identified carbide morphology and carbon
depletion on the the grain boundaries as the cause
of this severe problem
Further research work approved Alloy 690 is the
ideal material
New power plants are designed with Alloy 690
only
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
In the late 1990´s, the overhaul of existing nuclear
power stations sarted using Alloy 690
35
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
VDM Nicrofer 6030 – alloy 690
Min.
Max.
Ni
Cr
Fe
C
Mn
Si
Cu
S
58.0
27.0
31.0
7.0
11.0
0.05
0.5
0.5
0.5
0.015
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Chemical composition (wt.-%) according to ASTM
36
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
Plate/Sheet
(Tons)
Rod/Bar
(Tons)
2002
45
17
2003
24
6
2004
22
3
2005
23
21
2006
15
65
2007
30
116
2008
55
30
Total
184
258
Qualified per ASME Sect. III NCA 3800
10 CFR 50 App. B and 10 CFR 21
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Supply Record
ThyssenKrupp VDM Presentation to NRC July 17-18, 2008
37
Supply References
Doosan Heavy Industry, Korea
-Qinshan Nuclear Power II
- Shinkori 1 & 2 and 3 & 4
-Shinwolson 1 & 2
- KEDO 1 & 2
ENSA, Spain
PCC, USA
Ansaldo Camozzi, Italy
Valinox, France (under
qualification)
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Areva (former Framatome), France
ThyssenKrupp VDM Presentation to NRC on July 17-18, 2008
October
2007
A company
of ThyssenKrupp
Stainless
ThyssenKrupp VDM
ThyssenKrupp
Thank you very
much!