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2/4/2016 1. 2. 3.
2/4/2016 Steven A. Sargent [email protected] Professor and Extension Postharvest Specialist Horticultural Sciences Department University of Florida/IFAS Gainesville 1. Principles for handling perishables 2. Strategies for harvest and packing 3. General packinghouse layout 4. Examples of handling system components 1. Principles for handling perishables 2. Strategies for harvest and packing 3. General packinghouse layout 4. Examples of handling system components Harvest: when, container type Transport to market: time delays Pulp temperature: time to reach final temp. Food safety & security Postharvest losses: 10 to 80% 1 2/4/2016 1. Principles for handling perishables 2. Strategies for harvest and packing 3. General packinghouse layout 4. Examples of handling system components Bruises –Impact: Drops during harvest and handling –Compression: Excessive weight during shipping Cuts, Punctures, Abrasion Skinning External Shatter Internal cracking from impact 2 2/4/2016 Latent bruises Injuries Cause Accelerated Ripening Mature‐green tomatoes were dropped 12 inches Two types of damage in potato: ▪ Internal shatter ▪ Impact fractures between cells Respiration and ethylene production increased and remained higher throughout ripening ▪ Black spot bruise ▪ impact ruptures cells below periderm Immobilize the product 3 2/4/2016 Sale in Distant Markets: more than 3 days Field Pack HARVEST Field Pack TRANSPORT Packinghouse Cleaning, Sorting, Grading, Sizing, Packing PALLETIZING COOLING After harvest, minimize exposure to the sun (transport quickly from field) SHIPPING Wiping will transfer microbes from fruit‐to‐fruit Worker hygiene is critical for food safety In Florida, one for every 20 employees Must be less than 10 min. walking distance) Must have potable water source for hand washing Use disposable paper towels; recapture water 4 2/4/2016 Mechanical harvest of juice oranges Continuous canopy shaker Mechanical Harvest – fresh radish 2 1 Two tanks: 1) washing; 2) rinsing Cabbage transported in bulk wagons Perforated Chain sizer Side-tilt wagons for unloading cabbage belt sizer 5 2/4/2016 Sale in Distant Markets: more than 3 days HARVEST Field Pack 1. Principles for handling perishables 2. Strategies for harvest and packing TRANSPORT Packinghouse Cleaning, Sorting, Grading, Sizing, Packing 3. General packinghouse layout PALLETIZING 4. Examples of handling system components COOLING SHIPPING Unload Packing Line Cold Room F.A. Cooler Wash Unloading Trailer Reefer Rinse Bin/Pallet Storage Area Storage Sort 1. Principles for handling perishables 2. Strategies for harvest and packing Dry Room Loading Packing Area Reefer Trailer Trailer Reefer Reefer Trailer Suggestedshould floor plan of packinghouse. Packinghouses be designed for unrestricted flow 3. General packinghouse layout 4. Examples of handling system components Unloading: dry transfer Bell pepper 6 2/4/2016 Water transfer 7 2/4/2016 Chlorine injection system Exit washer to sponge rolls 8 2/4/2016 Manual sizing: potential for severe impacts Chain sizer Perforated belt sizer Chain sizer 1 Mechanical sizing 2 Direction of travel 9 2/4/2016 1 2 Direction of travel Determine the capacity e.g., tons per hour Evaluate the sizer types available Costs: initial, operational and maintenance Does it handle the crop delicately? Availability of technical service 1. Packing stations: manual 2. Mechanized systems: combinations of automated and manual Not washed; trimmed & packed 10 2/4/2016 Tray pack assembly Sanitation is Critical: Celery slices Crop can be unwashed or prewashed Hygiene: washing and rinsing harvest containers Rinsed with Erwinia soft rot bacteria. Held at 10C for 5 days No Chlorine Abrasion caused by harvest into dirty field container With Chlorine JA Bartz 11 2/4/2016 1. Principles for handling perishables 2. Strategies for harvest and packing 3. General packinghouse layout 4. Examples of handling system components Port of Miami 12