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MAGTROL LMU 116 Load Monitoring Unit Data Sheet
M AGTROL LMU 116 Data Sheet LMU 116 Load Monitoring Unit FEATURES • • • • • • • • • • For Use with Full-bridge Strain Gauge Transducers (Sensitivity 0.5 to 2 mV/V) Voltage Input for Different Charge Summation Summer with 4 Inputs Taring Facility 4 Level Detectors with Relay Output Contacts including 2 with Programmable Memory 0 to 20 mA DC Current Output Three ±10 V Voltage Outputs Provides Continuous Detection of Signal Line Failure and Short Circuits Compatible to CE Standards IP 66 Aluminium Housing DESCRIPTION both (see “Application Selection” at bottom of page 2). A The Magtrol LMU Load Monitoring Unit is specially designed built-in self-test system detects any short circuits or signal line for strain gauge transducer applications. It is flexible and fully failures, thus allowing the system to configurable due to DIP-switches and be used in applications where safety jumpers which allow the unit to be easily installed—no solder connections The LMU 116 is used with Magtrol Load is important. If a problem is detected, Measuring Pins which measure load and both relays are deactivated and the are required. force and provide overload protection. output voltage (respective current) The LMU 116 contains 1 full-bridge Magtrol also offers a wide range of changes to >10 VDC (>20 mA). Load-Force-Weight Transducers in various strain gauge transducer input, 1 voltage executions and accuracy classes and our input, 4 level detectors (output contacts, Digital Process Monitors/Signal Conditioners The LMU is fully compatible with 2 with programmable memory), 1 measure and display load, force and weight European Community (CE) standards. current output, 3 voltage outputs and 2 from signals generated by strain gauge Its IP 66 aluminium housing allows the system to be used in harsh “OK” self-test signals for monitoring transducers. environments. Using SMD (surface the correct operation while running mounted device) technology, the LMU several LMU units simultaneously. allows the maximum performance/price ratio for strain gauge The level detectors and the outputs can be dedicated either transducer monitoring. to the full-bridge input, to the voltage input or to the sum of SYSTEM CONFIGURATION Summer with 4 Voltage Inputs (±10 V) Strain Gauge Transducer Voltage Input ±10 V "OK" Input (OK I/P) Power Supply • 115 / 230 VAC (50/60 Hz) OR • 20 to 32 VDC 1 LMU 116 Output Contacts of Relay RE1 Output Contacts of Relay RE2 Output Contacts of Relay RE3 Output Contacts of Relay RE4 "OK" Output (OK O/P) Current Output 0 to 20 mA 3 Voltage Outputs ±10 V www.magtrol.com Specifications INPUT CHARACTERISTICS Power Supply 115/230 VAC (50/60 Hz) or Voltage 20 to 32 VDC, jumper selectable Current Fuse Rating 70 mA for 230 VAC 80 mAT Maximum Current 150 mA for 115 VAC 160 mAT 250 mA for 20 VDC 400 mAT Bridge Signal Supply Voltage 10 VDC Max. Possible Current 150 mA DC Sensitivity 0.5 to 2 mV/V Max. Dynamic Component ±30 mV DC of Bridge Signal Max. Common Mode ±10 V Voltage on Input Voltage Input for Summation of Another Load Input Impedance 200 kΩ Max. Input Signal ±10 V (dynamic) Input for Self-Test Feature (OK I/P) Type Active if short circuited OUTPUT CHARACTERISTICS Relay Outputs Number 2 (RE 1; RE 2) Normal State Normally energized 5 A continuous / break Max. Current per Contact 20 A on startup AC: 250 Vrms Max. Voltage per Contact DC: 350 VDC Max. Break Power 100 W or 1000 VA Contact-Contact: 750 Vrms Insulation Voltage Contact-Coil: 1.5 kVrms Lifetime > 2 × 108 switchings Contact Resistance < 20 mΩ Current Output Output Type Current generator Nominal Current Range 0 to 20 mA DC Max. Current Range 0 to 25 mA DC Max. Load < 500 Ω for Imax = 20 mA Output Impedance > 50 kΩ Voltage Output Max. Value ±10 V ≡ FSD Max. Load ≥10 kΩ(ε≤1%)[≥2 kΩ(ε≤5%)]* Output Impedance 100 Ω (in series) Output for Self-Test Feature (OK O/P) Open collector Type (short circuit-proof) * Refer to NOTE on following page. 2 LMU 116 TRANSFER CHARACTERISTICS Voltage Transfer Ranges (∆UI/P / ∆UO/P) Range 1 2 3 Bridge Sensitivity 0.42 to 0.78 0.7 to 1.3 1.2 to 2.2 [mV/V] (0.6) (1) (1.7) Voltage Transfer 2380 to 1280 1428 to 769 833 to 455 (gain) (1670) (1000) (588) Adjustment Range ±30% ±30% ±30% Range Selection Using DIP-switches Coarse adjustment using multiturn potentiometer: equivalent to ± 10 V/output for Range 3 Zero Adjustment for Measuring Chain Fine adjustment using multiturn potentiometer: 5% of the coarse adjustment Temperature Drift of Transfer Function ≤ 200 ppm/°C Temperature Drift of 0 ≤ 200 ppm of FSD/°C for range 0.5 mV/V ≡ ≤1 µV/°C Current Transfer Range Sensitivity Range with ± 20% of FSD on UO/P Multi-turn Potentiometer Nominal Current Range 0 to 20 mA DC Max. Current Range 0 to 25 mA DC Zero Adjustment Range ± 5 mA DC for IO/P ≥ 5 mA DC Selectable Low-Pass Filter Filter Type Butterworth Filter Order 2nd Selectable using DIP-switches -3dB Cut-off Frequency to 0.3 Hz; 1 Hz; 3 Hz; 10 Hz Transfer Function Between Summing Input/ 1 Voltage Output Level Detectors Number of Detectors 2 (REL1; REL2) -10 to +10 VDC using multi-turn Level Adjustment Range potentiometer (measured on voltage output) 0 or ≈ 5% Hysteresis (selectable using DIP- switches) < or > Detection Indication (selectable using DIP-switches) Switching Delay Number of Circuits 2 0 to 5 seconds using multi-turn Delay Adjustment Range potentiometer Application Selection Selection Det. REL1 Det. REL2 1 A A 2 A+B A 3 A A+B 4 A+B A+B 5 B B 6 A+B B A = Bridge signal; B = Voltage input UO/P, I O/P A A+B A A+B B A+B M AGTROL Specifications MECHANICAL CHARACTERISTICS Housing Material Aluminum Weight ≈3 kg; ≈6.61 lb Stuffing Glands Number and Type Material Terminal Strip 6 × PG 11 Nickel-plated brass Type Max. Area of Connecting Wire MK8 (screw at 45° and connection at 45°) AWG 20 to 16 Cross-section: 0.5 to 1.5 mm² (≈0.00077 to 0.0023 in²) LMU 116 ENVIRONMENTAL CHARACTERISTICS Operating Temperature -40°C to +80°C Storage Temperature -45°C to +85°C Protection Class IP 66 Vibration and Shock According to IEC 68.2 According to EN-58081-2 (Generic Emission Standard) EMC and EN-58082-2 (Generic Immunity Standard) * NOTE: In order to guarantee a precise calibration, the customer is asked to indicate the impedances of the connected unit together with the order. If this value is unknown, an impedance of 1 MΩ will be used for calibration. The resulting deviation will be in the order of ≤5% with an impedance of ≥2 kΩ or ≤1% with ≥10 kΩ. MONITORING MODULE SPECIFICATIONS SUMMER Number of Inputs Input Voltage Output Voltage LEVEL DETECTOR Number of Detectors Level Adjustment Range Hysteresis Direction Indication 4 (UA, UB, UC and UD) ±10 V UE1 = (UA + UB ± UC ± UD)X factor X adjustable between 0.25 and 10 2 (REL3, REL4) ±10 VDC using multi-turn potentiometer (measured on voltage output) 0 or ≈5% (selectable using DIP-switches) < or > (selectable using DIP-switches) SWITCHING DELAY Number of Circuits RELAY OUTPUT MEMORIZATION (LATCH) Control Using DIP-switches Reset Signal RESET REL3, RESET REL4 TARING CIRCUIT Volatile digital 12-bit memory* (reset when the unit is switched on), the stored digital value is subtracted Principle from the D/A converted input signal. * Current interruptions lasting for less than 30 ms do not cause the loss of the stored tare value. Resolution Storing Time Output Impedence Acceptable Load Resistance 1/4096 of the selected range <2s < 200 Ω ≤ 20 kΩ 2 0 to 5 s, using multi-turn Delay Adjustment Range potentiometer LMU 116 CONFIGURATION The LMU 116 Load Monitoring Unit offers unlimited configuration possibilities. It is impossible to list them all in this data sheet. Please contact Magtrol or one of its subsidiaries or sales agents to discuss your specific applications. 3 M AGTROL 4 Drawing continued on page 5 S/N : P/N : 224-116-000-02X LMU 116 Configuration and Calibration Report LMU 116 M AGTROL Drawing continued on page 4 CONFIGURATION AND CALIBRATION REPORT FOR LMU 116 VERS. 02X DWG. Nr. : 5 PZ 6570 SWITZERLAND Configuration and Calibration Report LMU 116 M AGTROL Dimensions and Ordering Information LMU 116 DIMENSIONS UUU K M N P P P N N FRONT VIEW H SIDE VIEW Mounting Screw M6×30 Sealed Diecast Aluminum Box Protection Class IP 66 D F C NOTE: Original dimensions are in Metric units. Dimensions converted to English units have been rounded up to 2 decimal places. E B A mm 287 272 190 175 ≈18 ≈220 12 10 90 27 30 35 A B C D E F H J K M N P in 11.30 10.71 7.48 6.89 0.71 8.66 0.47 0.39 3.54 1.06 1.18 1.38 OVERHEAD VIEW ORDERING INFORMATION LMU 116 LOAD MEASURING UNIT P/N 224-116-000-0 Includes balancing comparator sub-module? • No 21 • Yes 61 Includes setup and calibration? • No, standard module with no setup and no calibration (blank) • Yes, according to the configuration and calibration report PZ 6570 (To be filled in according to the application) C Due to the continual development of our products, we reserve the right to modify specifications without forewarning. www.magtrol.com Worldwide Network of Sales Agents Magtrol SA ISO 9001:2000 certified SWISS TI ISO 9001 ON Route de Moncor 4B 1701 Fribourg, Switzerland Phone: +41 (0)26 407 3000 Fax: +41 (0)26 407 3001 E-mail: [email protected] Subsidiaries in: • Germany • France • Great Britain CER 70 Gardenville Parkway Buffalo, New York 14224 USA Phone: +1 716 668 5555 Fax: +1 716 668 8705 E-mail: [email protected] MAGTROL SA TI MAGTROL INC FIC A LMU116DS-US www 03/04 N J UUU Stuffing Glands (PG 11 max.) Ø cable: 5 to 12 mm (≈0.20" to 0.47")