KP4 Offshore Mechanical and Corrosion template INSTALLATION & DATE(S) HSE INSPECTOR(S)

KP4 Offshore Mechanical and Corrosion template
INSTALLATION &
OPERATOR
Persons interviewed
Page 1 of 5
DATE(S)
HSE INSPECTOR(S)
Position & Employing Company
Ver1
12 May2011
KP4 Offshore Mechanical and Corrosion template
Offshore
Safety Critical Pressure systems
1. Does the Duty Holder’s offshore inspection programme match those
degradation mechanisms identified by the onshore integrity team which
are relevant to ageing of pressure systems?
2. Do the offshore staff know what the long term (ageing) corrosion
management strategy is for hydrocarbon containing systems? (eg replace
carbon steel piping with duplex stainless steel, more use of production
chemicals?)
3. What is the status of the anomaly (defect) list for hydrocarbon systems?
4. What is the status of temporary repairs on hydrocarbon containing
systems?
5. What are the ICP findings on hydrocarbon containing systems?
6. What is the status of deferrals for hydrocarbon containing systems?
7. What is the status of safety critical backlogs for pressure systems, both
corrective & routine?
8. Are there any examples of equipment with outstanding materials
that require no maintenance?
(Points 3 to 7 to explore the Duty Holder’s KPIs for life-cycle inspection and maintenance
programmes)
Non compliance /
Major failing
Isolated failure /
Incomplete
system
In compliance /
OK
Not tested /
No evidence
Duty Holder Response:
HSE Comments:
HSE Action:
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Ver1
12 May2011
KP4 Offshore Mechanical and Corrosion template
Offshore
Machinery
1. Does the Duty Holder’s offshore machinery inspection programme match
those degradation mechanisms identified by the onshore machinery team
which are relevant to ageing?
2. Do the inspections of rotating equipment include inspections of the static
part of rotating equipment?
3. What is the status of the ICP findings with respect to safety critical rotating
equipment?
4. What is the status of deferral for rotating equipment?
5. What is the status of safety critical backlogs for rotating equipment?
( Points 3 to 5 to explore the Duty Holder’s KPIs for life cycle inspection programmes)
NON COMPLIANCE /
MAJOR FAILING
ISOLATED FAILURE /
INCOMPLETE SYSTEM
IN COMPLIANCE /
OK
NOT TESTED /
NO EVIDENCE
Duty Holder Response:
HSE Comments:
HSE Action:
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Ver1
12 May2011
KP4 Offshore Mechanical and Corrosion template
Offshore
Cranes
1. Does the Duty Holder’s offshore inspection programme for cranes match
those degradation mechanisms identified by the onshore integrity team
which are relevant to AGEING of cranes?
2. Check the modifications made to the inspection of cranes PMS after
FMCEA analysis.
3. What is the status of the ICP findings with respect to Cranes?
4. What is the deferral status for cranes?
5. What is the status of the backlog for cranes, both corrective & routine?
(Point 3 to 5 to explore the Duty Holder’s KPIs for life cycle inspection programmes)
NON COMPLIANCE /
MAJOR FAILING
ISOLATED FAILURE /
INCOMPLETE SYSTEM
IN COMPLIANCE /
OK
NOT TESTED /
NO EVIDENCE
Duty Holder Response:
HSE Comments:
HSE Action:
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Ver1
12 May2011
KP4 Offshore Mechanical and Corrosion template
Offshore
Fabric Maintenance
1. Does the Duty Holder’s offshore fabric maintenance inspection programme
match the current anticipated end of field life?
2. What is the status of the anomaly (defect) list for gratings, stairwells and
hand rails?
a. Are any on safety critical escape routes?
b. Are the escape routes to sea in a suitable condition as required
by the safety case?
c. What is their rejection criteria?
d. Have corroded gratings and stair treads been impact tested?
3. What is the status of the anomaly (defect list) for windwalls?
4. What are the ICP findings for fabric maintenance, particularly for safety
critical elements?
5. Have there been unusual materials related failures or problems (e.g
galvanic corrosion of TR window frame screws, early degradation of
helideck landing light lens)?
Non compliance /
Major failing
Isolated failure /
Incomplete
system
In compliance /
OK
Not tested /
No evidence
Duty Holder Response:
HSE Comments:
HSE Action:
Page 1 of 5
Ver1
12 May2011