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KjelFlex K-360:
KjelFlex K-360: Alcohol determination in spirits according to commission regulation EEC 2870/2000, EEC 2676/1990 and OIV-MAAS312-01A 1. Introduction 3. Results An accurate and reliable method for the determination of the alcohol content in mixtures of different ethanol/water concentrations according to EEC 2870/2000 (spirits), EEC 2676/1990 (wine) and OIV-MA-AS312-01A (wine) is introduced. The mixtures are distilled using the KjelFlex K-360. The alcohol determination is performed by a digital density meter. Equipment: KjelFlex K-360 in combination with slim glass splash protector without alkali inlet, sample tubes 500 mL, beaker filled with water and an ice pack for cooling, density meter (third party), accuracy: 5∙10-5 g/cm³, relative standard deviation: 10-5 g/cm³, 200 mL volumetric flasks with stopper and thermostated water bath capable of maintaining 20 ± 0.1 °C Samples: Four ethanol/water mixtures were prepared in 1 L volumetric flasks. The alcohol content (Table 1) was determined in the original mixture prior to distillation to establish the exact concentration. Table 1: Preparation of ethanol/water mixtures The special design of the slim splash protector leads to a lower alcohol loss compared to distillations with the standard splash protector. 4.99 100 9.92 400 39.83 500 50.04 Slim splash protector Expected impact No NaOH inlet Closed inlet avoids loss of alcohol at this position Small outer diameter Smaller volume from sample tube to condenser prevents alcohol loss because of shorter distillation distance T-shape transfer piece Special shape eases the transfer of alcohol from the splash protector to the condenser Direct connection eases the transfer of Direct connection to alcohol from the splash protector head to condenser the condenser Firstly, distillation was performed with the standard splash protector instead of the slim splash protector. The alcohol loss from undistilled samples compared to distilled samples was ≤0.2 v/v % (see Table 4). The regulations require an alcohol loss ≤0.1 v/v %. Distillation using the slim splash protector improves the results to achieve the allowed tolerance (see Table 5; mixture 3 and Table 6). Therefore, the slim splash protector is recommended to fulfill the regulations. Alcohol determined [v/v %] 50 Determination: 200 mL sample volumes maintained at 20 °C are distilled into a 200 mL volumetric flask which is filled with approximately 10 mL distilled water. The flask is placed into a beaker filled with cold water and an ice pack. Distillation parameters are selected as listed in Table 2. After distillation the volumetric flask, filled with distilled alcohol, is thermostated at 20 °C and filled up to the mark with distilled water. The alcohol content is determined by a digital density meter. Table 2: Distillation parameters Ethanol 5 - 40 v/v % Ethanol 50 v/v % Volume sample [mL] 200 200 Sample tube [mL] 500 500 Distillation time [sec] 300 260 Steam power [%] 100 100 Sample In Table 3 the four major charateristcs of the slim splash protector and its effects are listed. Table 3: Expected impact of the slim spash protector design with regard to the alcohol recovery rate 2. Experimental Volume ethanol ≥ 99.8 v/v % [mL] per liter solution 3.1 Improved recovery due to slim splash protector Table 4: Distillation with the standard splash protector: Comparison of alcohol concentration in undistilled and distilled solutions measured as dublicate Standard splash protector Alcohol determined [v/v %] Alcohol loss after distillation [v/v %] Without distillation 39.83 - After one distillation, average 1 39.63 -0.20 After one distillation, average 2 39.64 -0.19 3.2 Recovery of alcohol Four different concentrations of ethanol/water mixtures were determined. All following measurements were performed with the slim splash protector. First, the alcohol concentration was determined without distillation. Afterwards, the same mixtures were distilled once (Table 5) or five times in succession (Table 6) and then the ethanol content was determined with the density meter. Each sample aliquot was measured three times with the density meter to exclude variations during density measurement. Page 1/2 Table 5: Comparison of alcohol concentration in undistilled and distilled solutions Alcohol Mixture 1 [v/v %] Mixture 2 [v/v%] Mixture 3 [v/v %] Mixture 4 [v/v %] Without distillation 4.99 9.92 39.78 50.04 One distillation 4.95 9.88 39.70 49.94 Difference -0.04 -0.04 -0.08 -0.10 Table 6: Comparison of alcohol concentrations in undistilled and five times distilled mixture 2 Alcohol Mixture 2 [v/v %] Without distillation 9.92 Five distillations 9.82 Difference -0.10 5.3 Comparison of the results to the limits mentioned in the regulations 5. References Operation Manual for the KjelFlex K-360 [1] Determination of the Alcoholic Strength in Sugar Containing Water-Ethanol Mixtures (K-360), Application No. K-355_015 V.1.0 (2009) Büchi Labortechnik AG [2] Alcohol determination in beverages (K-355), Büchi Labortechnik AG No. K355-001, Version A (2005) Büchi Labortechnik AG [3] Alcohol determinations in beer and wine (K-360), Application No. K-360-004 V1.0 (2007) Büchi Labortechnik AG [4] Alcohol determination in alcopops (K-360), No. K-360-003 V1.0 (2007) Büchi Labortechnik AG [5] Alcohol determination in spirits and liquors (K-360), Büchi Labortechnik AG Application No. K-360-004 V1.0 (2007) Büchi Labortechnik AG [6] Commission regulation EEC 2870/2000 [7] Commission regulation EEC 2676/1990 [8] Compendium of international analysis methods Alcoholic strength by volume – Type I methods, OIV-MAAS312-01A (wine) Youtube movie about alcohol determination: BUCHI alcohol determination All following measurements were performed with the slim splash protector. According to the regulation EEC 2676/1990 any type of distillation or steam-distillation apparatus may be used, if it fulfills the following test: Ethanol-water mixtures with an alcoholic strength of 10.0 % volume are distilled five times in succession. The distillate should have an alcoholic strength of at least 9.9 % volume after the fifth distillation, i.e. the loss of alcohol during each distillation should not be more than 0.02 v/v %. EEC 2676/1990 (wine) [7] Loss of alcohol must be ≤0.1% when distilling a 10% ethanol-water mixture five times in succession OIV-MA-AS312-01A (wine) [8] Loss of alcohol must be ≤0.1% when distilling a 10% ethanol-water mixture five times in succession InTable 6 is shown that both regulations are fulfilled. EEC 2870/2000 (spirits) [6] Loss of alcohol must be less than ≤0.1 % when distilling 200 mL ≤50 % ethanol-water mixture 4. Conclusion The determination of ethanol in ethanol/water mixtures of different concentrations using the KjelFlex K-360 with the slim splash protector provides reliable and reproducible results. The results are in agreement with the following regulations: EEC 2870/2000 (spirits), EEC 2676/1990 (wine) and OIV-MA-AS312-01A (wine). Using the K-360 for distillation and a density meter with an accuracy of: 5∙10-5 g/cm³ the loss of alcohol was ≤0.1% when distilling 200 mL of ≤50% ethanol-water mixture and ≤0.1% when distilling a 10% ethanol-water mixture five times in succession. Page 2/2