Investigating the Feasibility of Using Tire Derived Aggregate (TDA) for
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Investigating the Feasibility of Using Tire Derived Aggregate (TDA) for
Investigating the Feasibility of Using Tire Derived Aggregate (TDA) for Basement Construction Applications in Manitoba Shokry Rashwan1a, Greg Rennie1b, Neil Chandler1c 1 Red River College, 2055 Notre Dame Avenue, Winnipeg, MB, Canada R3H 0J9 a b [email protected], [email protected], c [email protected], Keywords: Tire Derived Aggregate (TDA), basement construction, TDA material properties, lateral pressure of TDA, hydraulic conductivity of TDA. Abstract A number of experiments were conducted at Red River College (RRC) to investigate the technical feasibility and advantages of using tire derived aggregate (TDA) produced from shredding off-theroad (OTR) waste tires in a proposed new application. The proposed new application targets replacing natural materials used under basement concrete slabs and as wall backfill for residential homes with TDA. The experimental work was conducted over a year and a half and focused on addressing the material properties and short-term characteristics of OTR TDA. These included: compressibility, gradation distribution, unit weight, hydraulic conductivity and lateral pressure. Test results show that the gradation distribution of OTR TDA is comparable to results achieved by previous researchers for similar products. The unit weight of TDA is approximately one-third of that known for natural soils while the hydraulic conductivity results for OTR TDA indicate that this material will certainly allow free drainage of rain water, an advantageous property for backfill adjacent to basement walls. Results of the lateral pressure test show that the maximum horizontal pressure induced by TDA on small scale basement walls is much lower than that known for natural materials. These results indicate that a significant economic advantage may be achieved if TDA is used as wall backfill and fill underneath basement slabs in lieu of natural materials. This paper provides a review of the tests conducted and presents a plan for the next experimental program to assess the long-term technical and economic viability of using OTR TDA in this new application. Introduction Use of recycled tires has been growing over the past two decades due to a number of factors including: increase in environmental awareness, overcrowded and lack of new landfills, and advancements achieved in processing technologies and equipment. Different uses of this material include: substitute fill for road base material and embankments, fuel for cement production plants and kilns, as well as in manufactured tiles and landscape products. Materials used for these applications come from different sources such as light passenger vehicles or off-the-road tires, the latter mainly from large equipment. The two recycled tire sources are processed in different ways using different equipment dependent on the application itself. Many researchers, [1] to [8], have studied the properties of the material used in the different applications as well as the economic viability of its use compared with using original material (e.g. earth for road fill). This heightened interest and the associated research efforts in turn have led material standards organizations to develop specifications and guidelines for most of these applications [9,10]. As the supply of this material for use in those well-established applications, some of which are identified above, is growing, it appears that market demands are driving the tire recycling industry to develop new applications and hence the ultimate goal of this project. This research project focuses on understanding and further determining the characteristics of tire derived aggregate (TDA) produced from off-the-road ties (OTR) that may enable its effective use in a new application. This new proposed application is defined as “a replacement of natural aggregates used as backfill for walls and under slab base for residential home basements in Manitoba.” Fig. 1, below, is a schematic illustration of the proposed use. concrete masonry filled w light grout made w rubber crumbs & cement tire derived aggregate backfill Part b under slab TDA Figure 1. Graphic illustration for the proposed use of OTR TDA in basements Although a few researchers have investigated similar applications, e.g. for retaining walls and septic fields [11, 12], there are no conclusive studies in the literature regarding this specific application. The research work for the new application is a collaborative effort between the researchers at Red River College, the tire recycling industry in Manitoba, and Manitoba Hydro. The research work is planned to investigate a number of expected benefits (or hypotheses) for the proposed new use of OTR-TDA including: reducing heat losses, improving drainage and reducing lateral pressure on basement walls. The results from this research could ultimately translate to savings in energy cost as well as home construction, operation and maintenance costs. Project Work Methodology In order to address these hypotheses; the project was divided into three phases. Phase I focused on addressing the issue of compressibility of this material and whether it is adequate for the intended application. Phase II continued focusing on determining both material properties essential for design purposes and short term characteristics. Ultimately, Phase III will study long-term behavior through a full-scale demonstration of a home basement. This paper focusses on the work done during phase II. Work on this phase of the project (Phase II) entailed two parts, the first part deals with material tests and the second deals with a laboratory test of a panel representing basement wall. The work on the first part began in late November 2014 with the primary objective of these tests is to establish numerical values for the main properties of this material which are needed for design purposes for the intended new application. These properties included: gradation distribution, unit weights, specific gravity and permeability and drainage coefficients. The objective of the second part was to understand the limits of lateral pressure exerted by this material on basement walls due to applied vertical loading. The following provides a summary of the tests, procedures, and tools used and the results for both parts of the work conducted during Phase II. First: TDA gradation tests Test samples of the OTR TDA were randomly collected after two passes through a typical industrial shredder. Material was delivered in two totes weighing almost one tonne each. Fig. 2 shows one of the totes and a close-up to the TDA delivered. Figure 2. OTR TDA delivered for tests Due to the large sizes, and irregular shapes of the TDA, the test procedure followed the intent of ASTM C136 as close as possible. Sample selected using splitting was around 80 kg, and was placed in 5 gal pales as shown in Figure 3 below: Figure 3. Sample splitting A sieve analysis was conducted on particles passing a 3” (75 mm) screen using a Gilson shaker (shown in Fig. 4). Although the TDA particles had very irregular shapes, the particles passed through the screens in such a way that the screen size represents the particle width and not its length. The percentage of flat and elongated particles larger than 75 mm was measured using a proportional caliper according to the specifications in the ASTM D4791 -10. The resulting gradation curve was as shown in Fig. 5, while the percentages of flat and elongated particles were as listed in Table 1. The average particle width was approximately 2¼” (56 mm), while 90% of the particle widths were greater than 1¼” (31 mm). Figure 4. Gilson large screen shaker Figure 5. Gradation distribution curve for OTR TDA Table 1. Percentage of Elongated and Flat Particles Flat Particles Elongated Particles Flat and Elongated Particles Neither Flat nor Elongated Particles 33% 6% 22% 39% Second: TDA Hydraulic Conductivity tests Hydraulic conductivity is the property of the TDA that describes the ease with which water can move through its voids. It mainly depends on the permeability of the material under different loadings and the degree of saturation. Determining this property would help in understanding how this material would behave when saturated with rain water for example. More specifically, the hydraulic conductivity determines the ability of the rain water to flow through the TDA matrix system under specified hydraulic conditions. The test set up was as shown in Fig. 6 and test results are provided in Fig. 7. The measured hydraulic conductivity varied from 4.9 to 6.3 cm/s corresponding to a material porosity ranging from 43 to 53%, respectively. Table 2 shows comparison between the OTR TDA and other materials with respect to the conductivity. Figure 6. The set up for the hydraulic conductivity test Figure 7. Hydraulic conductivity of OTR TDA as a function of applied stress. Table 2. Hydraulic conductivity of various materials Hydraulic Conductivity With No Applied Load (cm/s) Tire Shreds 6.3050 Gravel 3.0000 Coarse sand 0.6000 Medium sand 0.0500 Fine sand 0.0200 Silt, loess 0.0020 Till 0.0002 In addition to determining the hydraulic conductivity, other parameters were also calculated using the same test set-up. Those properties are listed in Table 3. Table 3. Other TDA material properties Dry (Bulk) Unit Weight of Tire Shreds = 4.891 kN/m3 Porosity = 5.299 x 10-1 Void Ratio = 1.127 Specific Gravity of Tire Shreds = 1.063 Third: lateral TDA pressure test A small scale test was designed for the specific purpose of understanding & determining how much lateral pressure would be exerted on basement walls when OTR TDA is used as backfill. The test set up (Fig. 8 and 9) included four 1.8 m high wooden panels that formed the walls for a box 0.9 m wide by 1.2 m long, approx. Four 20 cm diameter vibrating wire earth pressure cells were placed near the base of the structure at the location of expected maximum pressure (Fig 8). A fifth pressure cell was placed horizontally in the base of the structure to confirm the magnitude of the vertical applied load. Figure 8. Pressure cells placed inside the walls dumping TDA into the test box 4 1 3 4" concrete slab laid on top of TDA 2 pressure cells reading poxes 5 Figure 9. The lateral pressure test set up Based on the test results, the relation between vertical applied loads and lateral pressure was as shown in Fig. 10. The value of Ko is the ratio of the change in horizontal stress to the change in vertical stress. The results indicate a Ko value of 0.19, which can be compared with a Ko of between 0.35 and 0.6 for natural granular material. The compressibility of the OTR TDA could also be determined from the results of the hydraulic conductivity and lateral pressure tests. The elastic Young’s modulus derived from these tests was approximately 185 kPa, with a Poisson’s ratio of 0.16. Figure 10. The relationship between vertical and horizontal stresses for TDA Conclusions and Recommendations The focus of work conducted throughout Phase II was on understanding and determining the properties of OTR TDA that would enable its proposed use as a replacement for natural aggregates for residential basement backfill applications. The following are conclusions based on analyzing tests results. Gradation distribution of OTR TDA shows that it is comparable to results achieved by previous researchers for similar products. The results also indicate that this material has a somewhat uniform particle distribution. that can be acceptable for consideration as backfill material for basement walls without levels of compaction necessary for natural earth The unit weight of TDA is approximately one-third of that known for natural soils. This means that OTR TDA can be considered as a light-weight backfill material which definitely advantageous for design of basement walls. The hydraulic conductivity results indicate that this material is more conductive than granular backfill and will certainly allow free drainage of rain water, which is an advantageous property for backfill adjacent to basement walls. Results of the lateral pressure test, combined with the light weight of the material, indicate that maximum horizontal pressure induced by the self-weight of TDA on basement walls will be 10 to 15% of that for natural granular material. These results in turn indicate that significant economic advantage may be achieved if TDA is used as backfill in lieu of natural materials. Acknowledgements The authors would like to acknowledge the support provided by Red River College staff and the tire recycling industry in Manitoba. References: 1. Dana Humphrey, “Civil Engineering Applications Using Tire Derived Aggregate (TDA)”, publication # DRRR-2011-038 sponsored by California Integrated Waste Management Board. 2. Geosyntec Consultants, “ Guidance Manual for Engineering Uses of Scrap Tires”, project # ME0012-11, sponsored by Maryland Dept of the Environment, June 2008 3. Robert W. Nairm, “Effectiveness of Tire Mattresses Used for Erosion Control and Stream Bank Stabilization”, report submitted to Office of the Secretary of the Environment, State of Oklahoma, March 23, 2004 4. Patrick M. Strenk et al, “Variability and Scale-Dependency of Tire-Derived Aggregate”, Journal of Materials in Civil Engineering, ASCE, March 2007 5. C.E. Pierce and M.C. Blackwell, “Potential of Scrap Tire Rubber as Lightweight Aggregate in Flowable Fill”, Federal Highway Admin, South Carolina Division, Colombia, SC 29201, 2003 6. Ganiu Abdul Rahman et al, “Laboratory Characterization of Shredded Tires as Substructure Road Drainage Layer Material”, report prepared for presentation at the 2011 Annual Conference of the Transportation Association of Canada, Edmonton, Ab, 2011 7. Dana Humphrey, “Chicago Grade Landfill Tire Shred Test Pad”, report prepared for California Integrated Waste Management Board, Sacramento, California, Aug 24, 1998 8. Daniel Males et al, “Field & Laboratory Characterization of Tire Derived Aggregate in Alberta”, paper presented at the Innovation in Geotechnical Transportation Session of the 2013 Conference of the Transportation Association of Canada, Winnipeg, Mb, 2013 9. ASTM D6270-08 “Standard Practice for Use of Scrap Tires in Civil Engineering Applications”, ASTM Standards, West Conshohocken, PA, USA 10. SSTC.2009. Saskatchewan’s used tire recycling program guidelines. Annual Report, 2009 11. Venessa Cecich et al, “Use of Shredded Tires as Lightweight Backfill Material for Retaining Structures”, Waste Management & Research (1996) 14, 433-451 12. Demonstration Project: TDA as Lightweight Backfill for Residential Foundation”, hasek house presentation, TDA Program Technical Advisory Council, Centre for Integrated Waste Management, U of Buffalo, N.Y., 2009