April 29, 2016 Roland Bachmann Plant Manager

April 29, 2016
Roland Bachmann
Plant Manager
Oldcastle Materials Cement Holdings, Inc.
4070 Trident Road
Three Forks, MT 59752
RE: Final Oldcastle Materials Cement Holdings, Inc. Title V Operating Permit #OP0982-05
Dear Bachmann:
The Department of Environmental Quality has prepared the enclosed Final Operating Permit
#OP0982-05, for Oldcastle Materials Cement Holdings, Inc., located in Three Forks, Montana.
Please review the cover page of the attached permit for information pertaining to the action taking
place on Permit #OP0982-05.
If you have any questions, please contact John P. Proulx, the permit writer, at (406) 444-1277 or by
email at [email protected].
Sincerely,
Julie Merkel
Permitting Services Section Supervisor
Air Quality Bureau
(406) 444-3626
John P. Proulx
Environmental Science Specialist
Air Quality Bureau
(406) 444-1277
JM: JP
Enclosure
cc:
Robert Duraski, US EPA Region VIII 8P-AR
Robert Gallagher, US EPA Region VIII, Montana Office
Steve Bullock, Governor I Tom Livers, Director I P.O. Box 200901 I Helena, MT 59620-0901 I (406) 444-2544 I www.deq.mt.gov
STATE OF MONTANA
Department of Environmental Quality
Helena, Montana 59620
AIR QUALITY OPERATING PERMIT OP0982-05
Issued to:
Oldcastle Materials Cement Holdings, Inc.
4070 Trident Road
East Gallatin County
Three Forks, MT 59725
Final Date:
Expiration Date:
Renewal Application Due:
April 29, 2016
April 28, 2021
October 27, 2020
Effective Date:
Date of Decision:
End of EPA 45-day Review:
Proposed Issue Date:
Draft Issue Date:
April 29, 2016
March 29, 2016
March 28, 2016
February 12, 2016
January 12, 2016
Application Deemed Technically Complete:
Application Deemed Administratively Complete:
Renewal Application Received:
AFS Number: 031- 0005A
June 4, 2016
June 4, 2016
June 3, 2016
Permit Issuance and Appeal Processes: In accordance with Montana Code Annotated (MCA)
Sections 75-2-217 and 218 and the Administrative Rules of Montana (ARM), ARM Title 17, Chapter
8, Subchapter 12, Operating Permit Program, this operating permit is hereby issued by the
Department of Environmental Quality (Department) as effective and final on April 29, 2016. This
permit must be kept on-site at the above named facility.
OP0982-05
i
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Montana Air Quality Operating Permit
Department of Environmental Quality
SECTION I. GENERAL INFORMATION ......................................................................... 1
SECTION II. SUMMARY OF EMISSION UNITS ..............................................................2
SECTION III. PERMIT CONDITIONS .................................................................................4
A. FACILITY-WIDE…………………………………. .............................................................. 4
B. EU001 FUGITIVE EMISSIONS: DISTURBED AREAS................................................................ 8
EU003 QUARRY BLASTING............................................................................................................... 8
EU014 FUEL UNLOADING................................................................................................................ 8
C. EU006 RAW MATERIAL STORAGE PILES ................................................................................ 10
EU007 FUGITIVE EMISSIONS: HAUL ROADS ................................................................................. 10
D. EU008 PRIMARY CRUSHER ....................................................................................................... 12
EU009 CRUSHER SCREEN ................................................................................................................. 12
E. EU005 RAW MATERIALS TRANSFER AND CONVEYING ....................................................... 14
EU010 RAW MATERIAL SILO #1 ..................................................................................................... 14
EU011 RAW MATERIAL SILOS #2 AND #3 ..................................................................................... 14
EU012 RAW MATERIAL SILOS #4 AND #5 ..................................................................................... 14
EU013 RAW MATERIAL SILOS #6 AND #7 ..................................................................................... 14
F. EU015 FUEL TRANSFER/CRUSHING ...................................................................................... 17
EU018 COAL SILO………………………………………….. ................................................... 17
EU019 FUEL ELEVATOR ................................................................................................................... 17
EU020 COKE SILO……………………………. .......................................................................... 17
G. EU021 KILN………………………………………………… ......................................... 20
H. EU022 CLINKER COOLER ........................................................................................................ 30
I. EU023 MAIN CLINKER ELEVATOR ......................................................................................... 33
J. EU024 FINISH MILL FEED SILOS ............................................................................................ 36
EU027 OUTSIDE CLINKER BINS ...................................................................................................... 36
EU033 CLINKER TRANSFER TO #3 FINISH MILL .......................................................................... 36
EU035 CLINKER TRANSFER TO #4 FINISH MILL .......................................................................... 36
EU041 GYPSUM UNLOADING AND TRANSFER.............................................................................. 36
EU043 OUTSIDE CLINKER TRANSFER TO RECLAIM BUILDING.................................................. 36
K. EU025 CKD SILO ...................................................................................................................... 39
L. EU026 CKD SILO TO LANDFILL ............................................................................................. 42
EU028-031 OUTSIDE CLINKER STORAGE SILOS #1-#4 .............................................................. 42
EU038 DUST DISCHARGE BETWEEN KILN AND PRECIPITATOR ................................................ 42
EU040 IMPORT CLINKER UNLOADING AND TRANSFER .............................................................. 42
EU059 POST-CONSUMER RECYCLED GLASS HANDLING ............................................................ 42
EU060 OVERFLOW GYPSUM TRANSFER TO GROUND ................................................................. 42
EU061 OVERFLOW GYPSUM TRANSFER TO RECLAIM BUILDING .............................................. 42
M. EU032 FINISH MILL #2 ............................................................................................................ 44
N. EU034 FINISH MILL #3 ............................................................................................................ 47
O. EU036 FINISH MILL #4 SEPARATOR ...................................................................................... 50
EU037 FINISH MILL #4 .................................................................................................................... 50
P. EU044 CEMENT SILOS #1-#7, #10, #11, & #13 .................................................................. 53
EU045 CEMENT SILOS #8, #9, & #12 ............................................................................................ 53
Q. EU046 CEMENT TRANSFERRED FROM SILOS #1 - #13 TO BULK LOAD SILOS #14 - #25
…………………………………………………………. ......................................................... 56
OP0982-05
ii
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
EU047 CEMENT SILOS #14 - #25 .................................................................................................... 56
EU062 CKD DUST SCOOPS.............................................................................................................. 56
R. EU048 CEMENT SILOS #26 - #30............................................................................................ 59
S. EU053 POZZOLAN SILO ........................................................................................................... 61
T. EU054 LANDFILLED CEMENT KILN DUST EXTRACTION ................................................... 64
U. EU055 SLAG FEEDERS TO FINISH MILLS ............................................................................... 66
V. EU042 OUTSIDE CLINKER TRANSFER TO PILE..................................................................... 68
W. EU064 SECONDARY CRUSHER ................................................................................................. 70
X. EU049 CEMENT TRUCK LOADOUT 1...................................................................................... 73
EU050 CEMENT TRUCK LOADOUT 2 .............................................................................................. 73
EU051 CEMENT RAILCAR TRANSFER/LOADOUT ......................................................................... 73
SECTION IV. NON-APPLICABLE REQUIREMENTS......................................................... 79
A. FACILITY-WIDE……………………………………………………………… ............. 79
B. EMISSION UNITS……………………………………………………… ......................... 80
SECTION V. GENERAL PERMIT CONDITIONS........................................................... 81
A. COMPLIANCE REQUIREMENTS ................................................................................................. 81
B. CERTIFICATION REQUIREMENTS ............................................................................................. 81
C. PERMIT SHIELD………………………………………………. ....................................... 82
D. MONITORING, RECORDKEEPING, AND REPORTING REQUIREMENTS............................... 83
E. PROMPT DEVIATION REPORTING ........................................................................................... 84
F. EMERGENCY PROVISIONS......................................................................................................... 85
G. INSPECTION AND ENTRY .......................................................................................................... 85
H. FEE PAYMENT…………………………………………………… ................................. 86
I. MINOR PERMIT MODIFICATIONS ............................................................................................ 86
J. CHANGES NOT REQUIRING PERMIT REVISION .................................................................... 86
K. SIGNIFICANT PERMIT MODIFICATIONS .................................................................................. 88
L. REOPENING FOR CAUSE ........................................................................................................... 88
M. PERMIT EXPIRATION AND RENEWAL ..................................................................................... 89
N. SEVERABILITY CLAUSE .............................................................................................................. 89
O. TRANSFER OR ASSIGNMENT OF OWNERSHIP......................................................................... 89
P. EMISSIONS TRADING, MARKETABLE PERMITS, ECONOMIC INCENTIVES ......................... 90
Q. NO PROPERTY RIGHTS CONVEYED ........................................................................................ 90
R. TESTING REQUIREMENTS ......................................................................................................... 90
S. SOURCE TESTING PROTOCOL .................................................................................................. 90
T. T. MALFUNCTIONS ..................................................................................................................... 90
U. U. CIRCUMVENTION .................................................................................................................. 90
V. MOTOR VEHICLES...................................................................................................................... 90
W. ANNUAL EMISSIONS INVENTORY ............................................................................................ 90
X. OPEN BURNING……………………………………… ..................................................... 91
Y. MONTANA AIR QUALITY PERMITS .......................................................................................... 91
Z. NATIONAL EMISSION STANDARD FOR ASBESTOS ................................................................. 92
AA. ASBESTOS …………………………………………… ...................................................... 92
BB. STRATOSPHERIC OZONE PROTECTION – SERVICING OF MOTOR VEHICLE AIR
CONDITIONERS…………………………………………….. ........................................... 92
CC. STRATOSPHERIC OZONE PROTECTION – RECYCLING AND EMISSION REDUCTIONS ..... 92
DD. EMERGENCY EPISODE PLAN ................................................................................................... 93
EE. DEFINITIONS…………………………………………….. ............................................... 93
OP0982-05
iii
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix A
INSIGNIFICANT EMISSION UNITS ...................................................... A-1
Appendix B
DEFINITIONS and ABBREVIATIONS .................................................... B-1
Appendix C
NOTIFICATION ADDRESSES ................................................................. C-1
Appendix D
AIR QUALITY INSPECTOR INFORMATION .......................................D-1
Appendix E POLLUTION CONTROL DEVICE INSPECTION AND
MAINTENANCE PLAN .............................................................................. E-1
Appendix F
COMPLIANCE ASSURANCE MONITORING (CAM)............................ F-1
Appendix G
ALTERNATE TESTING FREQUENCY .................................................. G-1
OP0982-05
iv
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Terms not otherwise defined in this permit or in the Definitions and Abbreviations Appendix Bof
this permit have the meaning assigned to them in the referenced regulations.
SECTION I. GENERAL INFORMATION
The following general information is provided pursuant to ARM 17.8.1210(1).
Company Name: Oldcastle Materials Cement Holdings, Inc.
Mailing Address: 4070 Trident Road
City: Three Forks
State: MT
Zip: 59752
Plant Location: NE ¼ Section 9, SE ¼ Section 4, SW ¼ Section 3, NW ¼ Section 10,
Township 2 North, Range 2 East, Gallatin County, MT
Responsible Official: Roland Bachmann, Plant Manager
Email: [email protected]
Phone: (406) 285-3985
Facility Contact Person: Greg Gannon, Environmental Manager Phone: (406) 285-4977
Email: [email protected]
Primary SIC Code: 3241 (plant), 1422 (quarry)
Nature of Business: Portland Cement Manufacturing
Description of Process:
The production of Portland cement begins at the quarry. Most of the raw material used in the
cement process is combined high and low-grade limestone quarried from Oldcastle’s quarry.
Limestone rock and other raw materials are blasted and loaded onto trucks and transported to the
crusher or to stockpiles. The raw materials are conveyed from the primary and secondary crushers
to the storage bins.
From the storage bins, the raw materials are conveyed to the ball mill where the ore is ground with
water to form slurry and is then sent to storage tanks. In the tanks, the slurry is blended thoroughly
before entering the kiln.
The slurry is pumped to the uphill end of the kiln where the slurry is heated, evaporating water from
the slurry and turning it into clinker. The plant uses a combination of natural gas, coal and/or coke
as fuel sources for the clinker production.
When the clinker leaves the kiln, it is cooled, transported by drag chains, pan conveyor and bucket
elevator to the clinker bins or outside storage. From the clinker bins, clinker and gypsum go to the
“finish” ball mills, where it is ground to produce Portland cement. The final cement product is
conveyed to storage silos where it is loaded into railroad cars or bulk trucks.
OP0982-05
1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
SECTION II. SUMMARY OF EMISSION UNITS
The emission units regulated by this permit are the following (ARM 17.8.1211):
Emissions
Unit ID
EU001
EU002
EU003
EU004
EU005
EU006
Fugitive Emissions: Disturbed Areas
Quarry Drilling
Quarry Blasting
Limestone, Sand and Shale Removal
Raw Material Transfer and Conveying
Raw Material Storage Piles
EU007
Fugitive Emissions: Haul Roads
EU008
EU009
EU010
EU011
EU012
EU013
EU014
EU015
EU016
EU017
EU018
EU019
EU020
EU021
EU022
EU023
EU024
EU025
EU026
Primary Crusher
Crusher Screen
Raw Material Silo #1
Raw Material Silos #2 & #3
Raw Material Silos #4 & #5
Raw Material Silos #6 & #7
Fuel Unloading
Fuel Transfer/Crushing
Coal Outside Storage Piles
Coke Outside Storage Piles
Coal Silo
Fuel Elevator
Coke Silo
Kiln
Clinker Cooler
Main Clinker Elevator
Finish Mill Feed Silos
CKD Silo
CKD Silo to Landfill
EU027
EU028-031
EU032
EU033
EU034
EU035
EU036
EU037
EU038
EU039
EU040
EU041
EU042
EU043
EU044
EU045
EU046
Outside Clinker Bins
Outside Clinker Storage Silos 1-4
Finish Mill #2
Clinker Transfer to #3 Finish Mill
Finish Mill #3
Clinker Transfer to #4 Finish Mill
Finish Mill #4 Separator
Finish Mill #4
Dust Discharge between Kiln and Precipitator
Transfer of Reclaimed Clinker to Ground
Import Clinker Unloading & Transfer
Gypsum Unloading & Transfer
Outside Clinker Transfer to Pile
Outside Clinker Transfer to Reclaim Building
Cement Silos #1-7, 10, 11, & 13
Cement Silos #8, 9 , & 12
Cement Transferred from Silos #1-13 to Bulk Load Silos
OP0982-05
Description
2
Pollution Control
Device/Practice
None
None
None
None
Baghouses
Water and/or Chemical Dust
Suppressant
Water and/or Chemical Dust
Suppressant
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
None
Baghouse
None
None
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
Water and/or Chemical Dust
Suppressant
Baghouse
None
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
Baghouse
3-Sided Enclosure
None
Baghouse
Baghouse
None
Baghouse
2 Baghouses
2 Baghouses
Baghouse
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Emissions
Unit ID
EU047
EU048
EU049
EU050
EU051
EU052
EU053
EU054
EU055
EU056
EU057
EU058
EU059
EU060
EU061
EU062
EU063
EU064
EU065
EU066
OP0982-05
#14-25
Description
Cement Silos #14-25
Cement Silos #26-30
Cement Truck Loadout #1
Cement Truck Loadout #2
Cement Railcar Transfer/Loadout
Fuel Tanks
Pozzolan Silo
Landfilled Cement Kiln Dust Extraction
Slag Feeders to Finish Mills
Space Heating
Slag Feeder Storage Piles
Post-Consumer Recycled Glass Piles
Post-Consumer Recycled Glass Handling
Overflow Gypsum Transfer to Ground
Overflow Gypsum Transfer to Reclaim Building
CKD Dust Scoops
Emergency Generators
Secondary Crusher
Recycle Sorbent Silo
Fresh Sorbent Silo
3
Pollution Control
Device/Practice
2 Baghouse
Baghouse
Baghouse
Baghouse
2 Baghouses
None
Baghouse
None
2 Baghouses
None
None
None
None
None
Feed Hopper Enclosed in Building
Baghouse
None
Baghouse
Bin Vent
Bin Vent
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
SECTION III.
PERMIT CONDITIONS
The following requirements and conditions are applicable to the facility or to specific emission units
located at the facility (ARM 17.8.1211, 1212, and 1213).
A. Facility-Wide
Conditions
A.1
A.2
A.3
A.4
A.5
Rule Citation
ARM 17.8.105
ARM 17.8.304(1)
ARM 17.8.304(2)
ARM 17.8.308(1)
ARM 17.8.308(2)
Rule Description
Testing Requirements
Visible Air Contaminants
Visible Air Contaminants
Particulate Matter, Airborne
Particulate Matter, Airborne
A.6
ARM 17.8.308
Particulate Matter, Airborne
A.7
ARM 17.8.309
A.8
ARM 17.8.310
A.9
ARM 17.8.322(4)
A.10
ARM 17.8.322(5)
A.11
ARM 17.8.324(3)
A.12
ARM 17.8.324
A.13
ARM 17.8.324
A.14
ARM 17.8.340
New Source Performance
Standards
A.15
ARM 17.8.342
NESHAPs General
Provisions
A.16
ARM 17.8.749
Permit Conditions, Facility
Clinker Handling
A.17
40 CFR 63
A.18
A.19
ARM 17.8.1211(1)(c)
and 40 CFR Part 98
ARM 17.8.1212
A.20
ARM 17.8.1212
Reporting Requirements
A.21
ARM 17.8.1207
Reporting Requirements
OP0982-05
Particulate Matter, Fuel
Burning Equipment
Particulate Matter, Industrial
Processes
Sulfur Oxide Emissions,
Sulfur in Fuel
Sulfur Oxide Emissions,
Sulfur in Fuel
Hydrocarbon Emissions,
Petroleum Products
Hydrocarbon Emissions,
Petroleum Products
Hydrocarbon Emissions,
Petroleum Products
National Emission Standards
for Hazardous Air Pollutants
Greenhouse Gas Reporting
Reporting Requirements
4
Pollutant/Parameter
Testing Requirements
Opacity
Opacity
Fugitive Opacity
Reasonable Precautions
Reasonable Precaution,
Construction
Particulate Matter
Particulate Matter
Sulfur in Fuel (liquid or
solid fuels)
Limit
------40%
20%
20%
------20%
E= 0.882 * H-0.1664 Or
E= 1.026 * H-0.233
E= 4.10 * P0.67 or
E= 55 * P0.11- 40
1 lb/MMBtu fired
Sulfur in Fuel (gaseous)
50 gr/100 CF
Gasoline Storage Tanks
-------
65,000 Gallon Capacity
-------
Oil-effluent Water
Separator
All Applicable
Provisions of Subparts
F & Y, OOO
SSM Plans
Operational Limit
All Applicable
Provisions of Subpart
LLL
Reporting
Prompt Deviation
Reporting
Compliance
Monitoring
Annual Certification
------------Submittal
500,000 tons/rolling
12-Month Period of
Clinker Handled
Beginning September
9, 2015
-------------------------
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Conditions
A.1.
Pursuant to ARM 17.8.105, any person or persons responsible for the emission of any air
contaminant into the outdoor atmosphere shall, upon written request of the Department,
provide the facilities and necessary equipment (including instruments and sensing devices)
and shall conduct test, emission or ambient, for such periods of time as may be necessary
using methods approved by the Department.
Compliance demonstration frequencies that list “as required by the Department” refer to
ARM 17.8.105. In addition, for such sources, compliance with limits and conditions listing
“as required by the Department” as the frequency, is verified annually using emission factors
and engineering calculations by the Department’s compliance inspectors during the annual
emission inventory review; in the case of Method 9 tests, compliance is monitored during
the regular inspection by the compliance inspector.
A.2.
Pursuant to ARM 17.8.304(1), Oldcastle shall not cause or authorize emissions to be
discharged into the outdoor atmosphere from any source installed on or before November
23, 1968, that exhibit an opacity of 40% or greater averaged over 6 consecutive minutes,
unless otherwise specified by rule or in this permit.
A.3.
Pursuant to ARM 17.8.304(2), Oldcastle shall not cause or authorize emissions to be
discharged into the outdoor atmosphere from any source installed after November 23, 1968,
that exhibit an opacity of 20% or greater averaged over 6 consecutive minutes, unless
otherwise specified by rule or in this permit.
A.4.
Pursuant to ARM 17.8.308(1), Oldcastle shall not cause or authorize the production,
handling, transportation, or storage of any material unless reasonable precautions to control
emissions of particulate matter are taken. Such emissions of airborne particulate matter
from any stationary source shall not exhibit an opacity of 20% or greater averaged over 6
consecutive minutes, unless otherwise specified by rule or in this permit.
A.5.
Pursuant to ARM 17.8.308(2), Oldcastle shall not cause or authorize the use of any street,
road or parking lot without taking reasonable precautions to control emissions of airborne
particulate matter, unless otherwise specified by rule or in this permit.
A.6.
Pursuant to ARM 17.8.308, Oldcastle shall not operate a construction site or demolition
project unless reasonable precautions are taken to control emissions of airborne particulate
matter. Such emissions of airborne particulate matter from any stationary source shall not
exhibit an opacity of 20% or greater averaged over 6 consecutive minutes, unless otherwise
specified by rule or in this permit.
A.7.
Pursuant to ARM 17.8.309, unless otherwise specified by rule or in this permit, Oldcastle
shall not cause or authorize particulate matter caused by the combustion of fuel to be
discharged from any stack or chimney into the outdoor atmosphere in excess of the
maximum allowable emissions of particulate matter for existing fuel burning equipment and
new fuel burning equipment calculated using the following equations:
OP0982-05
5
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
For existing fuel burning equipment (installed before November 23, 1968):
E =0.882 * H-0.1664
For new fuel burning equipment (installed on or after November 23, 1968):
E =1.026 * H-0.233
Where H is the heat input capacity in million BTU (MMBtu) per hour and E is the
maximum allowable particulate emissions rate in pounds per MMBtu.
A.8.
Pursuant to ARM 17.8.310, unless otherwise specified by rule or in this permit, Oldcastle
shall not cause or authorize particulate matter to be discharged from any operation, process,
or activity into the outdoor atmosphere in excess of the maximum hourly allowable
emissions of particulate matter calculated using the following equations:
For process weight rates up to 30 tons per hour:
For process weight rates in excess of 30 tons per hour:
E = 4.10 * P0.67
E = 55.0 * P0.11 – 40
Where E = rate of emissions in pounds per hour and p = process weight rate in tons per
hour.
A.9.
Pursuant to ARM 17.8.322(4), Oldcastle shall not burn liquid or solid fuels containing sulfur
in excess of 1 pound per million BTU fired, unless otherwise specified by rule or in this
permit.
A.10. Pursuant to ARM 17.8.322(5), Oldcastle shall not burn any gaseous fuel containing sulfur
compounds in excess of 50 grains per 100 cubic feet of gaseous fuel, calculated as hydrogen
sulfide at standard conditions, unless otherwise specified by rule or in this permit.
A.11. Pursuant to ARM 17.8.324(3), Oldcastle shall not load or permit the loading of gasoline into
any stationary tank with a capacity of 250 gallons or more from any tank truck or trailer,
except through a permanent submerged fill pipe, unless such tank is equipped with a vapor
loss control device or is a pressure tank as described in ARM 17.8.324(1), unless otherwise
specified by rule or in this permit.
A.12. Pursuant to ARM 17.8.324, unless otherwise specified by rule or in this permit, Oldcastle
shall not place, store or hold in any stationary tank, reservoir or other container of more
than 65,000 gallon capacity any crude oil, gasoline or petroleum distillate having a vapor
pressure of 2.5 pounds per square inch absolute or greater under actual storage conditions,
unless such tank, reservoir or other container is a pressure tank maintaining working
pressure sufficient at all times to prevent hydrocarbon vapor or gas loss to the atmosphere,
or is designed and equipped with a vapor loss control device, properly installed, in good
working order and in operation.
A.13. Pursuant to ARM 17.8.324, unless otherwise specified by rule or in this permit, Oldcastle
shall not use any compartment of any single or multiple-compartment oil-effluent water
separator, which compartment receives effluent water containing 200 gallons a day or more
of any petroleum product from any equipment processing, refining, treating, storing or
handling kerosene or other petroleum product of equal or greater volatility than kerosene,
unless such compartment is equipped with a vapor loss control device, constructed so as to
prevent emission of hydrocarbon vapors to the atmosphere, properly installed, in good
working order and in operation.
OP0982-05
6
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
A.14. Oldcastle shall comply with all applicable provisions, as appropriate, of 40 CFR 60, Subpart
F – Standards of Performance for Portland Cement Plants and Subpart Y – Standards of
Performance for Coal Preparation Plants. Additionally, the secondary crusher (EU064) is
also subject to 40 CFR 60 OOO – Standards of Performance for Nonmetallic Mineral
Processing Plants (ARM 17.8.340, and 40 CFR 60, Subpart F, Y and OOO).
A.15. Pursuant to ARM 17.8.342 and 40 CFR 63.6, Oldcastle shall submit to the Department a
copy of any startup, shutdown, and malfunction (SSM) plan required under 40 CFR
63.6(e)(3) within 30 days of the effective date of this operating permit (if not previously
submitted), within 30 days of the compliance date of any new National Emission Standard
for Hazardous Air Pollutants (NESHAPs) or Maximum Achievable Control Technology
(MACT) standard, and within 30 days of the revision of any such SSM plan, when
applicable. The Department requests submittal of such plans in electronic form, when
possible.
A.16. Oldcastle shall limit clinker handling to 500,000 tons during any rolling 12-month period
(ARM 17.8.749).
A.17. Oldcastle shall comply with all applicable provisions of 40 CFR 63, Subpart LLL – National
Emission Standards for Hazardous Air Pollutants from the Portland Cement Manufacturing
Industry. In 2000, the Trident facility was designated an area source for the purpose of
determining the applicability of Portland Cement Maximum Achievable Control Technology
(PC MACT). The compliance date for an owner or operator of an existing affected source
subject to the provisions of Subpart LLL was June 14, 2002. The PC MACT was finalized
on December 20, 2012, following litigation and the compliance date for PM and organic air
toxics set to September 9, 2015, and if needed, sources may request an additional year.
Oldcastle shall comply with the subpart requirements. Oldcastle shall comply with 40 CFR
63, Subpart LLL, which includes but is not limited to:
a.
Notification to the Department within 15 days of a significant change in raw material
or fuel;
b.
Preparation of a written operations and maintenance plan for the kiln (40 CFR 63.6);
and
c.
Development and implementation of a written startup, shutdown, and malfunction
plan (40 CFR 63.6).
d.
Other requirements specific to Subpart LLL which come into force at a later date, as
specified in this permit.
e.
Oldcastle is granted an extension of one calendar year to comply with the applicable
Portland Cement NESHAP Mercury Emission Standards and Monitoring
requirements for Emitting Unit (EU) 021 – Kiln. The extension is granted to
provide Oldcastle additional time to complete validation and optimization of the
Mercury Continuous Emission Monitoring System. This extension is specific for
Mercury Emission Standards and Monitoring requirements listed under 40 CFR
63.1343(b) and 40 CFR 63.1350(k), as well as all other Subpart LLL requirements
associated with the Hg CEM. Oldcastle shall comply with all applicable Portland
Cement NESHAP Mercury Emission Standards and Monitoring requirements for
EU 021, no later than September 9, 2016.
OP0982-05
7
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
A.18. Pursuant to ARM 17.8.1211(1)(c) and 40 CFR Part 98, Oldcastle shall comply with
requirements of 40 CFR Part 98 – Mandatory Greenhouse Gas Reporting, as applicable
(ARM 17.8.1211(1)(c), NOT an applicable requirement under Title V).
A.19. Oldcastle shall promptly report deviations from permit requirements including those
attributable to upset conditions, as upset is defined in the permit. To be considered prompt,
deviations shall be reported to the Department using the schedule and content as described
in Section V.E (unless otherwise specified in an applicable requirement) (ARM 17.8.1212).
A.20. On or before February 15 and August 15 of each year, Oldcastle shall submit to the
Department the compliance monitoring reports required by Section V.D. These reports
must contain all information required by Section V.D, as well as the information required by
each individual emissions unit. For the reports due by February 15 of each year, Oldcastle
may submit a single report, provided that it contains all the information required by Sections
V.B & V.D. Per ARM 17.8.1207,
any application form, report, or compliance certification submitted pursuant to
ARM Title 17, Chapter 8, Subchapter 12 (including semiannual monitoring
reports), shall contain certification by a responsible official of truth, accuracy and
completeness. This certification and any other certification required under ARM
Title 17, Chapter 8, Subchapter 12, shall state that, “based on
information and belief formed after reasonable inquiry, the
statements and information in the document are true, accurate
and complete.”
A.21. By February 15 of each year, Oldcastle shall submit to the Department the compliance
certification required by Section V.B. The annual certification required by Section V.B must
include a statement of compliance based on the information available which identifies any
observed, documented or otherwise known instance of noncompliance for each applicable
requirement. Per ARM 17.8.1207,
any application form, report, or compliance certification submitted pursuant to
ARM Title 17, Chapter 8, Subchapter 12 (including annual certifications),
shall contain certification by a responsible official of truth, accuracy and
completeness. This certification and any other certification required under ARM
Title 17, Chapter 8, Subchapter 12, shall state that, “based on
information and belief formed after reasonable inquiry, the
statements and information in the document are true, accurate
and complete.”
B. EU001 Fugitive Emissions: Disturbed Areas
EU003 Quarry Blasting
EU014 Fuel Unloading
Condition(s)
Pollutant/Parameter
Permit Limit
B.1,B.2, B.3,
B.4, B.5, B.6,
B.7
Opacity
20%
OP0982-05
8
Compliance Demonstration
Method
Frequency
Method 9 or
Semiannual
Visual
Weekly
Surveys
Reporting
Requirements
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Conditions
B.1.
Oldcastle shall not cause or authorize the production, handling, transportation, or storage of
any material unless reasonable precautions to control emissions of airborne particulate
matter are taken. Such emissions of airborne particulate matter from any stationary source
shall not exhibit an opacity of 20% or greater averaged over 6 consecutive minutes (ARM
17.8.308(1)).
Compliance Demonstration
B.2.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions on the disturbed areas. Under the visual survey option, once per calendar
week, during daylight hours, Oldcastle shall visually survey the disturbed areas for any visible
emissions. If visible emissions are observed during the visual survey, Oldcastle must
conduct a Method 9 source test. The Method 9 source test must begin within one hour of
any observation of visible emissions. If visible emissions meet or exceed 15% opacity based
on the Method 9 source test, Oldcastle shall immediately take corrective action to contain or
minimize the source of emissions. If corrective actions are taken, then Oldcastle shall
immediately conduct a subsequent visual survey (and subsequent Method 9 source test if
visible emissions remain) to monitor compliance. The person conducting the visual survey
shall record the results of the survey (including the results of any Method 9 source test
performed) in a log, including any corrective action taken. Conducting a visual survey does
not relieve Oldcastle of the liability for a violation determined using Method 9 (ARM
17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the disturbed
areas for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
Recordkeeping
B.3.
Oldcastle shall maintain a log to verify that the visual surveys were performed as specified in
Section III.B.2. Each log entry must include the date, time, results of the survey, and
observer's initials. Whether visual surveys or Method 9 tests are conducted, if any corrective
action is required, the time, date, observer’s initials, and any preventative or corrective action
taken must be recorded in the log (ARM 17.8.1212).
B.4.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, and shall be
maintained on site (ARM 17.8.106 and ARM 17.8.1212).
OP0982-05
9
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Reporting
B.5.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
B.6.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
B.7.
The semiannual monitoring report shall provide (ARM 18.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period; and
b.
A summary of visual surveys performed and logged as required in Sections III.B.3
and III.B.4.
c.
A summary of any instances of excessive fugitive emissions and any corrective action
taken.
C. EU006 Raw Material Storage Piles
EU007 Fugitive Emissions: Haul Roads
Condition(s)
Pollutant/Parameter
Permit Limit
C.1, C.3, C.4,
C.5, C.6, C.7,
C.8
Opacity
20%
C.2, C.3, C.4,
C.7, C.8
Airborne Particulate
Matter
Reasonable
Precaution
Compliance Demonstration
Method
Frequency
Method 9 or
Semiannual
Visual Survey
Weekly
Water and/or
Chemical
Dust
Suppressants
As Needed
Reporting
Requirements
Semiannual
Semiannual
Conditions
C.1.
Oldcastle shall not cause or authorize the production, handling, transportation, or storage of
any material unless reasonable precautions to control emissions of airborne particulate
matter are taken. Such emissions of airborne particulate matter from any stationary source
shall not exhibit an opacity of 20% or greater averaged over 6 consecutive minutes (ARM
17.8.308(1)).
C.2.
Oldcastle shall not cause or authorize the use of any street, road, or parking lot without
taking reasonable precautions to control emissions of airborne particulate matter (ARM
17.8.308(2)).
OP0982-05
10
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Compliance Demonstration
C.3.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions on the storage piles. Under the visual survey option, once per calendar
week, during daylight hours, Oldcastle shall visually survey the storage piles for any visible
emissions. If visible emissions are observed during the visual survey, Oldcastle must
conduct a Method 9 source test. The Method 9 source test must begin within one hour of
any observation of visible emissions. If visible emissions meet or exceed 15% opacity based
on the Method 9 source test, Oldcastle shall immediately take corrective action to contain or
minimize the source of emissions. If corrective actions are taken, then Oldcastle shall
immediately conduct a subsequent visual survey (and subsequent Method 9 source test if
visible emissions remain) to monitor compliance. The person conducting the visual survey
shall record the results of the survey (including the results of any Method 9 source test
performed) in a log, including any corrective action taken. Conducting a visual survey does
not relieve Oldcastle of the liability for a violation determined using Method 9 (ARM
17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the storage piles
for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
Recordkeeping
C.4.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, and shall be
maintained on site (ARM 17.8.106 and ARM 17.8.1212).
C.5.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.C.3. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
Reporting
C.6.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
C.7.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
OP0982-05
11
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
C.8.
The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the visual surveys performed and logged as required in Sections
III.C.3 and III.C.4; and
c.
A summary of any instances of excessive fugitive emissions and any corrective action
taken.
D. EU008 Primary Crusher
EU009 Crusher Screen
Condition(s)
Pollutant/Parameter
Permit Limit
D.1, D.5,
D.10, D.12,
D.13, D.14,
D.15
Opacity
20%
D.2, D.6,
D.9, D.13,
D.14, D.15
Particulate Matter
D.3, D.7,
D.11, D.14,
D.15
Emission Control
Equipment
D.4, D.8,
D.12, D.14,
D.15
Emission Control
Equipment
E= 4.10 * P0.67
or
E= 55 * P0.11- 40
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Method 9 or
Semiannual
Semiannual
Visual Survey
Weekly
Method 5
Every 5 years
Semiannual
Operation
and
Maintenance
of
Baghouse(s)
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Conditions
D.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibits an opacity of
20% or greater averaged over 6 consecutive minutes (ARM 17.8.304(2)).
D.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
4.10 * P0.67 for process weight rates up to 30 tons per hour and/or E = 55.0 * P0.11 – 40 for
process weight rates in excess of 30 tons per hour, where E is the rate of emissions in
pounds per hour and P is the process weight rate in tons per hour (ARM 17.8.310).
D.3.
Oldcastle shall operate and maintain baghouse(s) to control emissions from the emitting
units (ARM 17.8.749).
OP0982-05
12
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
D.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
D.5.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions on the primary crusher and screen. Under the visual survey option, once
per calendar week, during daylight hours, Oldcastle shall visually survey the primary crusher
and screen for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. If visible emissions meet or
exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately take
corrective action to contain or minimize the source of emissions. If corrective actions are
taken, then Oldcastle shall immediately conduct a subsequent visual survey (and subsequent
Method 9 source test if visible emissions remain) to monitor compliance. The person
conducting the visual survey shall record the results of the survey (including the results of
any Method 9 source test performed) in a log, including any corrective action taken.
Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the primary
crusher and screen for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
D.6.
Oldcastle shall monitor compliance with the particulate emission limitation contained in
Section III.D.2 by performing a Method 5 test, or another test method approved by the
Department, once every 5 years or according to another testing/monitoring schedule as may
be approved by the Department. Appendix G contains an approved testing/monitoring
schedule. The test methods and procedures shall be conducted in accordance with the
Montana Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM
17.8.1213).
D.7.
Oldcastle shall monitor compliance with Section III.D.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
D.8.
Oldcastle shall monitor compliance with Section III.D.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
OP0982-05
13
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Recordkeeping
D.9.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
D.10. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.D.5. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
D.11. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse(s) in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
D.12. Oldcastle shall maintain the records required by Section III.D.8 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
D.13. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
D.14. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
D.15. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
Summary of the records required by Section III.D.7 for any time periods that the
records were not maintained; and
c.
A summary of results of the records required in Section III.D.8 for any time periods
that the records were not maintained.
E. EU005 Raw Materials Transfer and Conveying
EU010 Raw Material Silo #1
EU011 Raw Material Silos #2 and #3
EU012 Raw Material Silos #4 and #5
EU013 Raw Material Silos #6 and #7
Condition(s)
Pollutant/Parameter
Permit Limit
E.1, E.5, E.9,
E.10, E.13,
E.14, E.15
Opacity
20%
OP0982-05
14
Compliance Demonstration
Method
Frequency
Method 9 Or
Semiannual
Visual Survey
Weekly
Reporting
Requirements
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Condition(s)
Pollutant/Parameter
Permit Limit
E.2, E.6, E.9,
E.13, E.14,
E.15
Particulate Matter
E= 4.10 * P0.67
or
E= 55 * P0.11- 40
E.3, E.7,
E.11, E.14,
E.15
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
E.4, E.8,
E.12, E.14,
E.15
Emission Control
Equipment
Operation and
Maintenance of
Emission Control
Equipment
Conditions
Compliance Demonstration
Method
Frequency
As Required
by the
Method 5
Department
and Section
III.A.1
Operation
Whenever
and
Process
Maintenance
Equipment is
of
Operating
Baghouse(s)
Whenever
Process
Covers and
Equipment is
Enclosures
Operating
Reporting
Requirements
Semiannual
Semiannual
Semiannual
E.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibits an opacity of
20% or greater averaged over 6 consecutive minutes (ARM 17.8.304(2)).
E.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
4.10 * P0.67 for process weight rates up to 30 tons per hour and/or E = 55.0 * P0.11 – 40 for
process weight rates in excess of 30 tons per hour, where E is the rate of emissions in
pounds per hour and P is the process weight rate in tons per hour (ARM 17.8.310).
E.3.
Oldcastle shall operate and maintain baghouse(s) to control emissions from the emitting
units (ARM 17.8.749).
E.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
E.5.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
OP0982-05
15
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
E.6.
Oldcastle shall monitor compliance with the particulate emission limitation contained in
Section III.E.2 by performing a Method 5 test, or another test method approved by the
Department, as required by the Department and Section III.A.1. The test methods and
procedures shall be conducted in accordance with the Montana Source Test Protocol and
Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
E.7.
Oldcastle shall monitor compliance with Section III.E.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
E.8.
Oldcastle shall monitor compliance with Section III.E.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
E.9.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
E.10. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.E.5. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
E.11. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse(s) in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
E.12. Oldcastle shall maintain the records required by Section III.E.8 on site and submit the
information to the Department upon request (ARM 17.8.1212).
OP0982-05
16
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Reporting
E.13. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
E.14. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements ARM 17.8.1212.
E.15. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
Summary of the records required by Section III E.7 for any time periods that the
records were not maintained; and
c.
A summary of results of the records required in Section III.E.8 for any time periods
that the records were not maintained.
F. EU015 Fuel Transfer/Crushing
EU018 Coal Silo
EU019 Fuel Elevator
EU020 Coke Silo
Compliance Demonstration
Method
Frequency
Condition(s)
Pollutant/Parameter
Permit Limit
F.1, F.3, F.5,
F.9, F.10,
F.13, F.14.
F.15
Opacity
20%
Method 9 Or
Semiannual
Emission Control
Equipment
F.3, F.7, F.9,
F.13, F.14,
F.15
Visual Survey
Operation
and
Maintenance
of
Baghouse(s)
Weekly
F.2, F.6,
F.11, F.14,
F.15
Operation and
Maintenance of
Emission
Control
Equipment
Particulate Matter
0.02 gr/dscf
F.4, F.8,
F.12, F.14,
F.15
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Reporting
Requirements
Semiannual
Whenever
Process
Equipment is
Operating
Semiannual
Method 5
Every 5 years
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Conditions
F.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibits an opacity of
20% or greater averaged over 6 consecutive minutes (ARM 17.8.304(2)).
OP0982-05
17
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
F.2.
F.3.
F.4.
Oldcastle shall operate and maintain baghouse(s) to control emissions from the following
coal and coke handling equipment (ARM 17.8.752):
a.
Screw conveyor from the coal/coke crusher to the bucket elevator;
b.
“Raw” coke storage silo, 290-ton;
c.
Coke storage silo;
d.
Two diverter valves;
e.
Hammermill;
f.
Bucket elevator;
g.
Coal storage silo;
h.
Belt conveyor with weighing system at the base of the “raw” coke storage silo;
i.
Coke grinding mill; and
j.
“Fine” coke storage silo, 220-ton.
Oldcastle shall not cause or authorize to be discharged into the atmosphere from the coal
and coke handling baghouse(s):
a.
Particulate matter in excess of 0.02 grains per dry standard cubic foot (gr/dscf)
(ARM 17.8.752); and
b.
Visible emissions that exhibit an opacity of 20% or greater averaged over 6
consecutive minutes (ARM 17.8.304).
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
F.5.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
OP0982-05
18
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
F.6.
Oldcastle shall monitor compliance with Section III.F.2 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
F.7.
Oldcastle shall monitor compliance with the particulate emission limitation in Section III.F.3
by performing a Method 5 test or another test method approved by the Department once
every 5 years or according to another testing/monitoring schedule as may be approved by
the Department. Appendix G contains an approved testing/monitoring schedule. The test
methods and procedures shall be conducted in accordance with the Montana Source Test
Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
F.8.
Oldcastle shall monitor compliance with Section III.F.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
F.9.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
F.10.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.F.5. Each log entry must include the date,
time, results of survey (and results of subsequent Method 9, if applicable), and observer’s
initials If any corrective action is required, the time, date, observer’s initials, and any
preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
F.11.
Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
F.12.
Oldcastle shall maintain the records required by Section III.F.8 on site and submit the
information to the Department upon request (ARM 17.8.1212).
OP0982-05
19
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Reporting
F.13.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
F.14.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
F.15.
The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
Summary of the records required by Section III.F.6 for any time periods that the
records were not maintained; and
c.
A summary of results of the records required in Section III.F.8 for any time periods
that the records were not maintained.
G. EU021 Kiln
Condition(s)
Pollutant/Parameter
Permit Limit
G.1, G.22,
G.40, G.48,
G.53, G.55
Opacity
20%
G.2, G.23,
G.41, G.53,
G.55
Emission Control
Equipment
G.3, G.24,
G.42, G.53,
G.55
Emission Control
Equipment
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Continuous
Monitor
On-going
Semiannual
Operation and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Particulate Matter
0.77 lb/ton of
Clinker over any
rolling 30-day
average
Method 5
Stack Test
conducted
within 60 days
of 11/17/2012
if previous test
not used for
compliance
Annual
Semiannual
G.5, G.26,
G.43, G.44,
G.48, G.50,
G.53, G.55
Particulate Matter
0.07 lb/ton of
Clinker over any
rolling 30-day
average
Initial Method
5 Performance
Test and then
Annually
On-going
Parametric
Monitoring
Semiannual
G.6, G.27,
G.43, G.45,
Mercury Emissions *
* (Beginning
55 lbs/Million
Tons of clinker
Initial
Compliance
On-going
Semiannual
G.4, G.25,
G.43, G.50,
G.53, G.54,
G.55
OP0982-05
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
20
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Condition(s)
Pollutant/Parameter
Permit Limit
G.48, G.50,
G.53, G.55
9/9/2016)
produced
averaged over
any rolling 30Day Period
24 ppmvd THC
or alternatively
12 ppmvd
Organic Air
Toxics averaged
over any rolling
30-Day Period
G.7, G.28,
G.43, G.46,
G.48, G.50,
G.53, G.55
Total Hydrocarbon
Emissions
G.8,
G.29,G.43,
G.50, G.53,
G.55
Sulfur Dioxide
G.9, G.29,
G.47, G.48,
G.50, G.53,
G.55
Sulfur Dioxide*
*(Reporting
requirement only in
place until more
stringent limit of 1.3
lb/ton begins)
G.10, G.29,
G.48, G.50,
G.53, G.54,
G.55
Sulfur Dioxide*
*(Beginning 10/18/17
unless new control
device required)
G.11, G.30,
G.43, G.50,
G.51, G.53,
G.55
Dioxins/Furans
G.12, G.31,
G.47, G.48,
G.53, G.55
G.13, G.31,
G.42, G.48,
G.50, G.54,
G.55
Nitrogen Oxide*
*(Reporting
requirement only in
place until more
stringent limit of 6.5
lb/ton begins)
Nitrogen Oxide *
* (Beginning
10/17/2018 unless
new control device
required)
G.14, G.32,
G.42, G.53,
G.55
Clinker Production *
G.15, G.33,
G.42, G.53,
G.55
Start-up/Shutdown
Fuel Restrictions
OP0982-05
Compliance Demonstration
Method
Frequency
Test using
Mercury
CEMS
Reporting
Requirements
Initial
Compliance
Test using
THC CEMS
On-going
Semiannual
As Allowed in
ARM
17.8.322(6)(c)
SO2 CEMS
On-going
Semiannual
124 lb/hr
averaged over
any rolling 30Day Period
SO2 CEMS
On-going
Semiannual
SO2 CEMS
with clinker
data
On-going
Semiannual
Method 23
Every 30
Months
Semiannual
NOx CEMS
On-going
Semiannual
NOx CEMS
with clinker
data
On-going
Semiannual
Recordkeeping
Monthly
Semiannual
Recordkeeping
Monthly
Semiannual
1.3 lb/ton of
clinker produced
averaged over
any rolling 30Day Period
0.20 or 0.40 ng
per dscm
Corrected to 7%
Oxygen—
depending on
avg. temp of
source tests
1,568 lb/hr
averaged over
any rolling 30Day Period
6.5 lb/ton of
clinker produced
averaged over
any rolling 30Day Period
425,000
tons/rolling 12Month Period
Acceptable Fuels
when
Temperature
<1200 F
21
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Condition(s)
Pollutant/Parameter
G.16, G.34,
G.42, G.53,
G.55
Normal Operation
Fuel Mix
G.17, G.35,
G.42, G.53.
G.55
Post-Consumer Glass
G.18, G.36,
G.42, G.51,
G.53, G.55
Inspection and
Maintenance Plan
G.19, G.37,
G.42, G.52,
G.53, G.55
Startup, Shutdown, and
Malfunction Plan
G.20, G.38,
G.42,
G.51,G.53,
G.55
G.21, G.39,
G.42, G.49,
G.53, G.55
Permit Limit
Any combination
of natural gas,
coke or coal
Post-Consumer
glass < 800 tons
during any 12Month rolling
period
Prepared and In
Use for affected
equipment
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Recordkeeping
Monthly
Semiannual
Recordkeeping
Monthly
Semiannual
Recordkeeping
On-going
Semiannual
Prepared and in
use for affected
equipment
Recordkeeping
On-going
Semiannual
Operational Limit
Inlet
Temperatures to
PMCD
Continuous
Monitor
On-going
Semiannual
Emissions Monitoring
Plans
For each CMS
required, submit
for approval
upon request
Recordkeeping
On-going
Semiannual
Conditions
G.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibits an opacity of
20% or greater averaged over 6 consecutive minutes (ARM 17.8.304(2)).
G.2.
Oldcastle shall operate and maintain a baghouse to control kiln emissions (ARM 17.8.752).
G.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
G.4.
Starting November 17, 2012, Oldcastle shall meet a particulate emission limit of 0.77 lb/ton
of clinker produced from the kiln based on an annual 3-run Method 5 (or equivalent) stack
performance test. This emission limit shall apply during startup, shutdown, malfunction,
emergencies and normal operation. Condensable particulate matter is not included in
Method 5 reporting (Regional Haze FIP 40 CFR 52.1396).
G.5.
No later than September 9, 2015, Oldcastle shall limit particulate emissions from the kiln
during normal operation to 0.07 pound per ton (lb/ton) of clinker produced based on an
annual 3-run Method 5 stack performance test and continuous PM parametric monitoring
system (CPMS). Condensable particulate matter is not included in Method 5 reporting (40
CFR 63.1343).
OP0982-05
22
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
G.6.
No later than September 9, 2016, per one year compliance extension issued from the
Department, Oldcastle shall limit mercury emissions from the kiln during normal operation
to 55 lbs per million tons (lb/MM tons) of clinker produced based on a 30-day rolling
average (40 CFR 63.1343).
G.7.
Oldcastle shall meet one of the following limits for Total Hydrocarbons or Organic Air
Toxics:
a.
No later than September 9, 2015, Oldcastle shall limit total hydrocarbons from the
kiln during normal operation to 24 parts per million vapor by volume, dry (ppmvd)
corrected to 7% oxygen and reported as propane on a 30-day rolling average (40
CFR 63.1343).
b.
Alternatively, Oldcastle may choose to demonstrate compliance with limit
established in Section III.G.7.(a ) by using the Organic Air Toxics Alternative Limit
which is demonstrated by maintaining 12 ppmvd Total Organic HAP corrected to
7% oxygen and reported as propane based on a three-run stack test required every 30
months (40 CFR 63.1343)
G.8.
Oldcastle shall comply with the sulfur in fuel rule (ARM 17.8.322(6)(c)).
G.9.
Oldcastle shall not cause or authorize to be discharged into the atmosphere from the kiln
any gases that contain sulfur dioxide (SO2) in excess of 124 pounds per hour (lb/hr)
averaged over any rolling 30-day period (ARM 17.8.749).
G.10. No later than October 17, 2018, Oldcastle shall limit SO2 emissions from the kiln during
startup, shutdown, malfunction, emergencies and normal operation to 1.3 lb/ton of clinker
produced based on a 30-day rolling average. (Regional Haze FIP 40 CFR 52.1396).
G.11. Oldcastle shall not cause to be discharged into the atmosphere from the kiln any gases that
contain dioxins and furans in excess of:
a.
0.20 ng per dscm (8.7x10-11 gr/dscf)(TEQ) corrected to 7% oxygen; or
b.
0.40 ng per dscm (1.7x10-10 gr/dscf) (TEQ) corrected to 7% oxygen, when the
average of the performance test run average temperatures at the inlet to the
particulate matter control device is 204o C (400o F) or less (40 CFR 63.1343).
G.12. Oldcastle shall not cause or authorize to be discharged into the atmosphere from the kiln
any gases that contain NOx in excess of 1,568 lb/hr averaged over any rolling 30-day period
(ARM 17.8.749).
G.13. No later than October 18, 2017, Oldcastle shall limit NOx emissions from the kiln during
startup, shutdown, malfunction, emergencies and normal operation to 6.5 lb/ton of clinker
produced based on a 30-day rolling average (Regional Haze FIP 40 CFR 52.1396).
G.14. Oldcastle shall limit kiln production to 425,000 tons of clinker during any rolling 12-month
period (ARM 17.8.749).
OP0982-05
23
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
G.15. During start-up and shutdown Oldcastle shall utilize work practices to limit emissions.
Acceptable work practices include one or a combination of the following clean fuels: natural
gas, synthetic natural gas, propane, distillate oil, synthesis gas or ultra-low sulfur diesel fuel
until the temperature reaches a temperature of 1200 degrees Fahrenheit (40 CFR 63.1346
(g)).
G.16. In the cement kiln, Oldcastle is authorized to burn up to 100% natural gas, up to 100% coal,
up to 100% coke, or any combination of these fuels within the previously stated limits with
the exception of during startup and shutdown where “work practice” clean fuels must be
used (ARM 17.8.749 and 40 CFR 63.1343).
G.17. Oldcastle shall limit post-consumer glass to 800 tons during any 12-month rolling period
(ARM 17.8.752).
G.18. Oldcastle shall prepare an inspection and maintenance plan as required by 40 CFR 63.1347
(40 CFR 63.1347).
G.19. Oldcastle shall prepare a startup, shutdown, and malfunction plan as required by 40 CFR
63.6(e) (3). (40 CFR 63.6 (e) (3)).
G.20. Oldcastle shall operate the kiln such that the temperature of the gas at the inlet of the kiln
particulate matter control device (PMCD) does not exceed the appropriate temperature limit
specified in 40 CFR 63.1344(b), as applicable (40 CFR 63.1344, CFR 63.1346 and 40 CFR
63.6).
G.21. Oldcastle shall prepare an emissions monitoring plan for each continuous monitoring system
required by 40 CFR 63 Subpart LLL and submit it to the Department upon request (40
CFR 63.1350 (p)).
Compliance Demonstration
G.22. Oldcastle shall monitor compliance with Section III.G.1 by operating and maintaining a
Continuous Opacity Monitoring System (COMS) in accordance with Appendix B to 40 CFR
60, Performance Specification 1. The COMS must be operated while the kiln is operating.
In addition, Oldcastle shall inspect and audit the COMS annually, using neutral density
filters. Oldcastle shall conduct these audits using the applicable procedures and forms in the
EPA Technical Assistance Document: Performance Audit Procedures for Opacity Monitors
(EPA-450/4-92-010, April 1992) (ARM 17.8.1213).
G.23. Oldcastle shall monitor compliance with Section III.G.2 by inspecting and maintaining the
baghouse in accordance with Appendix E of this permit (ARM 17.8.1213).
G.24. Oldcastle shall monitor compliance with Section III.G.3 by documenting that conveyor
covers, transfer point conveyors, or structural enclosures surrounding process equipment
were maintained and in place during operation of process equipment. The records shall
include all repair and maintenance activity to all conveyor covers, transfer point covers, or
structural enclosures. The records must include, but are not limited to, the date, time, and
action(s) taken for repair and maintenance (ARM 17.8.1213).
OP0982-05
24
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
G.25. Oldcastle shall monitor compliance with Section III.G.4 by conducting an annual 3-run
Method 5 performance stack test. The test methods and procedures shall be conducted in
accordance with the Montana Source Test Protocol and Procedures Manual with the
following exceptions: a test shall consist of three runs with each run at least 120 minutes in
duration and each run collecting a minimum sample of 60 dry standard cubic feet (Regional
Haze FIP 40 CFR 52, ARM 17.8.106 and ARM 17.8.1213).
G.26. Oldcastle shall monitor compliance with Section III.G.5 by conducting an initial and then
annually, 3-run performance stack test and by operation of a continuous PM parametric
monitoring system. The test methods and procedures shall be conducted in accordance with
the Montana Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM
17.8.1213).
G.27. Oldcastle shall monitor compliance with Section III.G.6 by installing, calibrating and
maintaining a Continuous Emissions Monitor (CEMS) for mercury and using the mercury
concentration data and plant process data to calculate the respective value versus the
associated permit condition. The CEMS must be operated while the kiln is operating and
must measure the mercury emissions, including the volumetric flow rate. The CEMs shall
complete one cycle of operation (sampling, analyzing, and data recording) for each
successive 15-minute period (40 CFR 63.1343).
G.28. Oldcastle shall demonstrate compliance with Section III.G.7 by installing, calibrating, and
maintaining a CEMS for monitoring total hydrocarbons. The CEMS must be operated
while the kiln is operating and must measure the THC emissions, including the volumetric
flow rate. The CEMS shall complete one cycle of operation (sampling, analyzing, and data
recording) for each successive 15-minute period (40 CFR 63.1343).
G.29. Oldcastle shall monitor compliance with Section III.G.8., G.9 and G.10 by documenting, by
day, the lb/hr amount of SO2 emissions discharged into the atmosphere from the kiln, the
lbs/day of clinker produced, and million BTUs of fuel fired. Oldcastle shall monitor
compliance by maintaining and operating an SO2 CEMS monitor. Total SO2 emissions shall
be calculated from 12:00 midnight to 12:00 midnight on a daily basis and averaged over 30day rolling time periods. The CEMS must be operated while the kiln is operating and must
measure the SO2 emissions, including the volumetric flow rate. (ARM 17.8.749, ARM
17.8.1213 and Regional Haze FIP 40 CFR 52.1396).
G.30. Oldcastle shall monitor compliance with Section III.G.11 by conducting a Method 23 (40
CFR 60, Appendix A) performance test every 30 months. Oldcastle shall repeat the
performance test for the kiln within 90 days of initiating any significant change in the feed or
fuel from that used in the previous performance test. The test methods and procedures shall
be conducted in accordance with the Montana Source Test Protocol and Procedures Manual
(ARM 17.8.106, 40 CFR 63.1349 and ARM 17.8.1213).
In addition, Oldcastle shall conduct an inspection of the components of the combustion
system of the kiln at least once per year (40 CFR 63.1350 and ARM 17.8.1213).
OP0982-05
25
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
G.31. Oldcastle shall monitor compliance with Sections III.G.12 and III.G.13 by documenting, by
day, the lb/hr amount of NOx emissions discharged into the atmosphere from the kiln and
the lbs/hr of clinker produced. Oldcastle shall monitor compliance by calibrating,
maintaining, and operating a NOx CEMS monitor. Total NOx emissions and total clinker
produced shall be calculated from 12:00 midnight to 12:00 midnight on a daily basis and
averaged over rolling 30-day time periods.
The CEMS must be operated while the kiln is operating and must measure the NOx
emissions, including the volumetric flow rate. (ARM 17.8.749, 17.8.1213 and Regional Haze
FIP 40 CFR 52.1396).
G.32. Oldcastle shall document, by month, the amount of clinker produced in the kiln. By the
25th day of each month, Oldcastle shall total the amount of clinker produced during the
previous month. The monthly information will be used to verify compliance with the rolling
12-month limitation contained in Section III.G.14. The information for each of the
previous months shall be submitted along with the annual emission inventory (ARM
17.8.749 and ARM 17.8.1213).
G.33. Oldcastle shall monitor compliance with Section III.G.15 by maintaining start-up and
shutdown best practices (records), including date, time and duration, type, and quantity of
fuel added whenever the temperature is less than 1200 degrees Fahrenheit (40 CFR 63.1347).
G.34. Oldcastle shall monitor compliance with Section III.G.16 by maintaining records during
normal operation whenever the temperature is 1200 degrees Fahrenheit or greater, the date,
time and duration, type and quantity of fuel added (40 CFR 63.1347).
G.35. Oldcastle shall document, by month, the amount of post-consumer glass used in the kiln.
By the 25th day of each month, Oldcastle shall total the amount of post-consumer glass used
during the previous month. The monthly information will be used to verify compliance with
the rolling 12-month limitation contained in Section III.G.18. The information for each of
the previous months shall be submitted along with the annual emission inventory (ARM
17.8.749 and ARM 17.8.1213).
G.36. Oldcastle shall demonstrate compliance with Section III.G.18 by having available on request
the inspection and maintenance plan and shall maintain a log of activities completed
according to the Inspection and Maintenance Plan (ARM 17.8.1213).
G.37. Oldcastle shall demonstrate compliance with Section III.G.19 by having available on request
the startup, shutdown and malfunction plan (ARM 17.8.1213).
G.38. Oldcastle shall monitor compliance with Section III.G.20 by calibrating, maintaining, and
operating a monitor to record the temperature of the exhaust gases from the kiln for
monitoring Dioxin/Furan emissions. The calibration of all thermocouples and other
temperature sensors required by 40 CFR 63.1350 shall be verified at least once every 3
months (40 CFR 63.1350 and ARM 17.8.1213).
G.39. Oldcastle shall demonstrate compliance with Section III.G.21 by having available for
Department review, the continuous emissions monitoring plans (ARM 17.8.1213).
OP0982-05
26
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Recordkeeping
G.40. Oldcastle shall maintain on file, all measurements from the COMS, and performance testing
measurements; all performance evaluations; all monitoring device calibration checks and
audits; and adjustments and maintenance performed on these systems or devices, recorded
in a permanent form suitable for inspection. This shall apply to Section III. G.22. The
records shall be retained on site for at least 5 years following the date of such measurements
and reports. Oldcastle shall supply these records to the Department upon request (ARM
17.8.1212).
G.41. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse under Section III.G.23 and in accordance with Appendix E of this permit. All
inspection and maintenance records must be maintained on site and must be submitted to
the Department upon request (ARM 17.8.1212).
G.42. Oldcastle shall maintain records as required by Sections III.G.24, G.27, G.28, G.29, G.32,
G.33, G.34, G.35, G.36, G.37, G.38 and G.39 on site and submit the information to the
Department upon request (ARM 17.8.1212).
G.43. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
G.44. Oldcastle shall maintain on file, all measurements from the parametric particulate monitor,
and performance testing measurements; all performance evaluations; all monitoring device
calibration checks and audits; and adjustments and maintenance performed on these systems
or devices, recorded in a permanent form suitable for inspection. This shall apply to Section
III. G.26. The records shall be retained on site for at least 5 years following the date of such
measurements and reports. Oldcastle shall supply these records to the Department upon
request (ARM 17.8.1212).
G.45. Oldcastle shall maintain on file, all measurements from the mercury CEMS, and
performance testing measurements; all performance evaluations; all monitoring device
calibration checks and audits; and adjustments and maintenance performed on these systems
or devices, recorded in a permanent form suitable for inspection. This shall apply to Section
III.G.27. The records shall be retained on site for at least 5 years following the date of such
measurements and reports. Oldcastle shall supply these records to the Department upon
request (ARM 17.8.1212 and 40 CFR 63.1343).
G.46. Oldcastle shall maintain on file, all measurements from the THC CEMS, and performance
testing measurements; all performance evaluations; all monitoring device calibration checks
and audits; and adjustments and maintenance performed on these systems or devices,
recorded in a permanent form suitable for inspection. This shall apply to Section III.G.28.
The records shall be retained on site for at least 5 years following the date of such
measurements and reports. Oldcastle shall supply these records to the Department upon
request (ARM 17.8.1212 and 40 CFR 63.1343).
OP0982-05
27
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
G.47. Oldcastle shall maintain on file, all measurements from the SO2 and NOx CEMS, and
performance testing measurements; all performance evaluations; all monitoring device
calibration checks and audits; and adjustments and maintenance performed on these systems
or devices, recorded in a permanent form suitable for inspection. This shall apply to
Sections III.G.29 and G.31. The records shall be retained on site for at least 5 years
following the date of such measurements and reports. Oldcastle shall supply these records
to the Department upon request (ARM 17.8.1212 and 40 CFR 52.1396).
G.48. Oldcastle shall maintain calibration records as required by Sections III.G.22, G.27, G.28,
G.29, and G.31 on site and submit the information to the Department upon request (ARM
17.8.1212).
G.49. Oldcastle shall maintain emission monitoring records as required by Section III.G.21 (ARM
17.8.1212).
Reporting
G.50. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
G.51. Oldcastle shall submit a summary report semiannually, which contains the information
specified in 40 CFR 63.10(e)(3)(vi). In addition, the summary report shall include:
a.
All exceedances of maximum control device inlet gas temperature limits;
b.
All failures to validate thermocouple calibration and other temperature sensors
required by 40 CFR 63.1350;
c.
All failures to comply with any provision of the inspection and maintenance plan (40
CFR 63.1354).
G.52. If any action taken by Oldcastle during a startup, shutdown, or malfunction is not consistent
with the procedures specified in the affected source’s startup, shutdown, and malfunction
plan, Oldcastle shall record the actions taken for that event and shall report such actions
within 2 working days after commencing actions inconsistent with the plan, followed by a
letter within 7 working days after the end of the event (40 CFR 63.6(e)(3)).
G.53. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
G.54. Oldcastle shall submit the following reports to the Department as well as to the Director,
Office of Enforcement, (Regional Haze FIP 40 CFR 52.1396):
a.
OP0982-05
Semiannual excess emissions reports for the SO2 and NOx limits described in
Sections III.G.10 and III.G.13. Reports shall include the magnitude, date(s), and
duration of each period of excess emissions, specific identification of each period of
excess emissions that occurs during startups, shutdowns, and malfunctions of the
unit, the nature and cause of any malfunction (if known), and the corrective action
taken or preventative measures adopted.
28
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
b.
Semiannual SO2 and NOx CEMS performance reports that include dates and
duration of each period during which the CEMS was inoperative (except for zero
and span adjustments and calibration checks), reason(s) why the CEMS was
inoperative and steps taken to prevent recurrence, any CEMS repairs or adjustments,
and any other CEMS performance tests required (Relative Accuracy Test Audits,
Relative Accuracy Audits, and Cylinder Gas Audits).
c.
When no excess emissions have occurred or a CEMS has not been inoperative,
repaired, or adjusted during the reporting period, Oldcastle shall state such
information in the semiannual reports referenced in Sections III.G.54.a and b.
d.
Results of any particulate matter stack tests conducted for demonstrating compliance
with the limit described in Section III.G.4 within 60 days after the completion of the
test.
G.55. The semiannual reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
Summary of the records required by Section III G.23 for any time periods that the
records were not maintained;
c.
Summary of the records required for Section III.G.22, G.27, G.28, G.29 and G.31
for any time periods that the records were not maintained;
d.
Summary of the records required for that the tests required in Sections III.G.25,
G.26, G.29, G.30 and G.31, for any time periods the tests were not conducted;
e.
Summary of the Recordkeeping Requirements Section for any time periods that the
requirements have not been met;
f.
A summary of the amount of post-consumer recycled glass used in the kiln for the
semiannual period;
g.
A summary of the amount of clinker produced for the semiannual period;
h.
Annual certification that the written report required in Section III.G.54 was
submitted; and
OP0982-05
29
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
H. EU022 Clinker Cooler
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Condition(s)
Pollutant/Parameter
Permit Limit
H.1, H.9,
H.17, H.21,
H.22, H.23
Opacity
20%
Method 9
Every 5 years
Semiannual
H.2, H.10,
H.17, H.21,
H.22, H.23
Particulate Matter*
* Beginning 9/9/2015
0.07 lb/ton of
clinker
Initial Method
5 Performance
Test and then
Annually
On-going
Parametric
Monitoring
Semiannual
Operation and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Recordkeeping
Monthly
Semiannual
Recordkeeping
Ongoing
Semiannual
Recordkeeping
Ongoing
Semiannual
Recordkeeping
Ongoing
Semiannual
H.3, H.11,
H.19, H.22,
H.23
Emission Control
Equipment
H.4, H.12,
H.19, H.22,
H.23
Emission Control
Equipment
H.5, H.13,
H.18, H.22,
H.23
Operational Limit
H.6, H.14,
H.18, H.22,
H.23
H.7, H.15,
H.18, H.22,
H.23
H.8, H.16,
H.18, H.20,
H.22, H.23
Inspection and
Maintenance Plan
Startup, Shutdown,
and Malfunction Plan
Emissions Monitoring
Plans
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
500,000
tons/rolling 12Month Period
Clinker Handled
Prepared and In
Use for affected
equipment
Prepared and in
use for affected
equipment
For each CMS
required, submit
for approval
upon request
Conditions
H.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
20% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
H.2.
No later than September 9, 2015, particulate emissions from the clinker cooler during
normal operation are limited to 0.07 lb/ton of clinker produced based on a 30-day rolling
average (40 CFR 63.1343).
H.3.
Oldcastle shall operate and maintain a baghouse to control emissions from the emitting unit
(ARM 17.8.749).
OP0982-05
30
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
H.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
H.5.
Oldcastle shall limit clinker handling to 500,000 tons during any rolling 12-month period
(ARM 17.8.749).
H.6.
Oldcastle shall prepare an inspection and maintenance plan as required by 40 CFR 63.1347
(40 CFR 63.1347)
H.7.
Oldcastle shall prepare a startup, shutdown, and malfunction plan as required by 40 CFR
63.6(e) (3). (40 CFR63.6 (e) (3)).
H.8.
Oldcastle shall prepare an emissions monitoring plan for each continuous monitoring system
required by 40 CFR 63 Subpart LLL and submit it to the Department upon request (40
CFR 63.1350 (p)).
Compliance Demonstration
H.9.
Oldcastle shall monitor compliance with the 20% opacity limit contained in Section III.H.1
by performing a Method 9 test once every 5 years or according to another
testing/monitoring schedule as may be approved by the Department. The test methods and
procedures shall be conducted in accordance with the Montana Source Test Protocol and
Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
H.10. Oldcastle shall monitor compliance with Section III.H.2 by conducting an initial and then
annually, 3-run Method 5 performance stack test and by operation of a continuous PM
parametric monitoring system (ARM 17.8.1213 and 40 CFR 63.1343).
H.11. Oldcastle shall monitor compliance with Section III.H.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
H.12. Oldcastle shall monitor compliance with Section III.H.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
H.13. Oldcastle shall document, by month, the amount of clinker handled. By the 25th day of each
month, Oldcastle shall total the amount of clinker handled during the previous month. The
monthly information will be used to verify compliance with the rolling 12-month limitation
contained in Section III.H.5. The information for each of the previous months shall be
submitted along with the annual emission inventory (ARM 17.8.1213).
H.14. Oldcastle shall demonstrate compliance with Section III.H.6 by having available on request
the inspection and maintenance plan and shall maintain a log of activities completed
according to the Inspection and Maintenance Plan (ARM 17.8.1213).
OP0982-05
31
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
H.15. Oldcastle shall demonstrate compliance with Section III.H.7 by having available on request
the startup, shutdown and malfunction plan (ARM 17.8.1213).
H.16. Oldcastle shall demonstrate compliance with Section III.H.8 by having available for
Department review, the continuous emissions monitoring plans (ARM 17.8.1213).
Recordkeeping
H.17. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
H.18. Oldcastle shall maintain records as required by Sections III. H.5, H.6, H.7, and H.8 on site
and submit the information to the Department upon request (ARM 17.8.1212).
H.19. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
H.20. Oldcastle shall maintain emission monitoring records as required by Section III.H.16 (ARM
17.81212).
Reporting
H.21. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
H.22. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
H.23. The semiannual reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.H.11 for any time period that the
records were not maintained;
c.
A summary of the records required by Section III.H.18 for any time period that the
records were not maintained;
d.
A summary of the amount of clinker handled during the semiannual period; and
OP0982-05
32
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
I. EU023 Main Clinker Elevator
Condition(s)
Pollutant/Parameter
Permit Limit
I.1, I.6, I.11,
I.12, I.15,
I.16, I.17
Opacity
20%
I.2, I.7, I.11,
I.15, I.16,
I.17
Particulate Matter
I.3, I.8, I.13,
I.16, I.17
Emission Control
Equipment
I.4, I.9, I.14,
I.16, I.17
Emission Control
Equipment
I.5, I.10, I.14,
I.16, I.17
Operational Limit
E = 55.0P0.11 –
40
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
500,000
tons/rolling 12Month Period
Clinker Handled
Compliance Demonstration
Method
Frequency
Method 9 Or
Semiannual
Visual Survey
Weekly
As Required
by the
Department
and Section
III.A.1
Method 5
Reporting
Requirements
Semiannual
Semiannual
Operation and
Maintenance of
Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Recordkeeping
Monthly
Semiannual
Conditions
I.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
20% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
I.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
I.3.
Oldcastle shall operate and maintain a baghouse to control emissions from the emitting unit
(ARM 17.8.749).
I.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
I.5.
Oldcastle shall limit clinker handling to 500,000 tons during any rolling 12-month period
(ARM 17.8.749).
OP0982-05
33
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Compliance Demonstration
I.6.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
I.7.
Oldcastle shall monitor compliance with the particulate emission limitation contained in
Section III.I.2 by performing a Method 5 test, or another test method approved by the
Department, as required by the Department and Section III.A.1. The test methods and
procedures shall be conducted in accordance with the Montana Source Test Protocol and
Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
I.8.
Oldcastle shall monitor compliance with Section III.I.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
I.9.
Oldcastle shall monitor compliance with Section III.I.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
I.10.
Oldcastle shall document, by month, the amount of clinker handled. By the 25th day of each
month, Oldcastle shall total the amount of clinker handled during the previous month. The
monthly information will be used to verify compliance with the rolling 12-month limitation
contained in Section III.I.5. The information for each of the previous months shall be
submitted along with the annual emission inventory (ARM 17.8.1213).
OP0982-05
34
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Recordkeeping
I.11.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
I.12.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.I.6. Each log entry must include the date,
time, results of survey (and results of subsequent Method 9, if applicable), and observer’s
initials If any corrective action is required, the time, date, observer’s initials, and any
preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
I.13.
Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
I.14.
Oldcastle shall maintain records as required by Sections III.I.9 and III.I.10 on site and
submit the information to the Department upon request (ARM 17.8.1212).
Reporting
I.15.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
I.16.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
I.17.
The semiannual reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.I.8 for any time period that the
records were not maintained;
c.
A summary of the records required by Section III.I.9 for any time period that the
records were not maintained;
d. A summary of the amount of clinker handled during the semiannual period.
OP0982-05
35
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
J. EU024 Finish Mill Feed Silos
EU027 Outside Clinker Bins
EU033 Clinker Transfer to #3 Finish Mill
EU035 Clinker Transfer to #4 Finish Mill
EU041 Gypsum Unloading and Transfer
EU043 Outside Clinker Transfer to Reclaim Building
Condition(s)
J.1, J.5, J.9,
J.10, J.13,
J.14, J.15
J.2, J.6, J.9,
J.11, J.13,
J.14, J.15
Pollutant/Parameter
Opacity
Permit Limit
20%
Compliance Demonstration
Method
Frequency
Method 9 or
Semiannual
Visual Survey
Weekly
Operation and
Maintenance
of a Baghouse
Whenever
Process
Equipment is
Operating
As Required
by the
Department
and Section
III.A.1
Whenever
Process
Equipment is
Operating
Method 5
Particulate Matter
J.3, J.7, J.12,
J.14, J.15
Emission Control
Equipment
J.4, J.8, J.12,
J.14, J.15
Operational Limit
E = 55.0P0.11 40
Operation and
Maintenance of
Emission
Control
Equipment
500,000
tons/rolling 12Month Period
Clinker Handled
Operation and
Maintenance
of a Baghouse
Reporting
Requirements
Semiannual
Semiannual
Semiannual
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Recordkeeping
Monthly
Semiannual
Conditions
J.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
20% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
J.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
J.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
OP0982-05
36
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
J.4.
Oldcastle shall limit clinker handling to 500,000 tons during any rolling 12-month period
(ARM 17.8.749).
Compliance Demonstration
J.5.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
J.6.
Oldcastle shall monitor compliance with Section III.J.2 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. In addition, as
required by the Department and Section III.A.1, Oldcastle shall perform a Method 5 test or
another test method approved by the Department. The test methods and procedures shall
be conducted in accordance with the Montana Source Test Protocol and Procedures Manual
(ARM 17.8.106 and ARM 17.8.1213).
J.7.
Oldcastle shall monitor compliance with Section III.J.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
J.8.
Oldcastle shall document, by month, the amount of clinker handled. By the 25th day of each
month, Oldcastle shall total the amount of clinker handled during the previous month. The
monthly information will be used to verify compliance with the rolling 12-month limitation
contained in Section III.J.4. The information for each of the previous months shall be
submitted along with the annual emission inventory (ARM 17.8.1213).
OP0982-05
37
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Recordkeeping
J.9.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
J.10.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.J.5. Each log entry must include the date,
time, results of survey (and results of subsequent Method 9, if applicable), and observer’s
initials If any corrective action is required, the time, date, observer’s initials, and any
preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
J.11.
Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse(s) in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
J.12.
Oldcastle shall maintain records as required by Sections III.J.7 and III.J.8 on site and submit
the information to the Department upon request (ARM 17.8.1212).
Reporting
J.13.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
J.14.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
J.15.
The semiannual reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary that the records required by Section III.J.6 for any time period that the
records were not maintained.
c.
A summary of the records required in Section III.J.7 for any time period the records
were not maintained;
d.
A summary of clinker handled during the semiannual period.
OP0982-05
38
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
K. EU025 CKD Silo
EU065 Recycled Sorbent Silo
EU066 Fresh Sorbent Silo
Condition(s)
Pollutant/Parameter
Permit Limit
K.1, K.6,
K.11, K.12,
K.16, K.17,
K.18
Opacity
10%
K.2, K.7,
K.11, K.16,
K.17, K.18
Particulate Matter
K.3, K.8,
K.12, K.17,
K.18
Emission Control
Equipment
K.4, K.9,
K.13, K.16,
K.17
Emission Control
Equipment
K.5, K.10,
K.15
Emission Control
Equipment
E = 55.0P0.11 40
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Compliance Demonstration
Method
Frequency
Method 9 or
Semiannual
Visual Survey
Weekly
As Required
by the
Department
and Section
III.A.1
Method 5
Reporting
Requirements
Semiannual
Semiannual
Operation
and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Bin Vent
Whenever
Process
Equipment is
Operating
Semiannual
Conditions
K.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
10% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (40 CFR 60.62(c)).
K.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
K.3.
Oldcastle shall operate and maintain a baghouse to control emissions from the emitting unit
(ARM 17.8.749).
K.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
OP0982-05
39
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
K.5.
Oldcastle shall operate and maintain a bin vent to control emissions from the fresh and
recycle sorbent silo (ARM 17.8.749).
Compliance Demonstration
K.6.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 10% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 10% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
K.7.
Oldcastle shall monitor compliance with the particulate emission limitation contained in
Section III.K.2 by performing a Method 5 test, or another test method approved by the
Department, as required by the Department and Section III.A.1. The test methods and
procedures shall be conducted in accordance with the Montana Source Test Protocol and
Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
K.8.
Oldcastle shall monitor compliance with Section III.K.3 by inspecting and maintaining the
baghouse in accordance with Appendix E of this permit (ARM 17.8.1213).
K.9.
Oldcastle shall monitor compliance with Section III.K.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
K.10. Oldcastle shall monitor compliance with Section III.K.5 by documenting that bin vents were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all bin vents. The records must include, but are not
limited to, the date, time, and action(s) taken for repair and maintenance (ARM 17.8.1213).
OP0982-05
40
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Recordkeeping
K.11. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
K.12. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.K.6. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
K.13. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
K.14. Oldcastle shall maintain records as required by Section III.K.9 on site and submit the
information to the Department upon request (ARM 17.8.1212).
K.15. Oldcastle shall maintain records as required by Section III.K.10 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
K.16. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
K.17. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
K.18. The semiannual reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.K.7 for any time period that the
records were not maintained; and
c.
A summary of results required by Section III.K.9 for any time period that the
records were not maintained.
d.
A summary of results required by Section III.K.15 for any time period that the
records were not maintained.
OP0982-05
41
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
L. EU026 CKD Silo to Landfill
EU028-031 Outside Clinker Storage Silos #1-#4
EU038 Dust Discharge between Kiln and Precipitator
EU040 Import Clinker Unloading and Transfer
EU059 Post-Consumer Recycled Glass Handling
EU060 Overflow Gypsum Transfer to Ground
EU061 Overflow Gypsum Transfer to Reclaim Building
Compliance Demonstration
Method
Frequency
Condition(s)
Pollutant/Parameter
Permit Limit
L.1, L.4, L.5,
L.8, L.10,
L.11, L.12
Opacity
20%
L.2, L.5, L.7,
L.10, L.11,
L.12
Particulate Matter
E = 55.0P0.11 40
Method 5
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Covers and
Enclosures
L.3, L.6,
L.11, L.12
Method 9 Or
Semiannual
Visual Survey
Weekly
As Required
by the
Department
and Section
III.A.1
Whenever
Process
Equipment is
Operating
Reporting
Requirements
Semiannual
Semiannual
Semiannual
Conditions
L.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
20% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
L.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
L.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
L.4.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
OP0982-05
42
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
L.5.
Oldcastle shall monitor compliance with the particulate emission limitation contained in
Section III.L.2 by performing a Method 5 test, or another test method approved by the
Department, as required by the Department and Section III.A.1. The test methods and
procedures shall be conducted in accordance with the Montana Source Test Protocol and
Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
L.6.
Oldcastle shall monitor compliance with Section III.L.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
L.7.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
L.8.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.L.5. Each log entry must include the date,
time, results of survey (and results of subsequent Method 9, if applicable), and observer’s
initials If any corrective action is required, the time, date, observer’s initials, and any
preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
L.9.
Oldcastle shall maintain records as required by Section III.L.6 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
L.10.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
OP0982-05
43
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
L.11.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
L.12.
The semiannual reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period; and
b.
Certification that the document required in Section III.L.6 was maintained.
M. EU032 Finish Mill #2
Condition(s)
M.1, M.6,
M.12, M.13,
M.17, M.18,
M.19
M.1, M.7,
M.12, M.17,
M.18, M.19
Pollutant/Parameter
Permit Limit
Opacity
10%
Particulate Matter
M.2, M.8,
M.14, M.18,
M.19
Emission Control
Equipment
M.3, M.9,
M.15, M.18,
M.19
Emission Control
Equipment
M.4, M.10,
M.15, M.18,
M.19
Operational Limit
M.5, M.11,
M.16, M.18,
M.19
PM10 CAM Plan
0.02 gr/dscf
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
245,280
tons/rolling 12Month Period
Clinker Handled
CAM Plan
Appendix F
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Method 9 Or
Semiannual
Visual Survey
Weekly
Method 5
Every 5 years
Semiannual
Operation and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Recordkeeping
Monthly
Semiannual
CAM Plan
Appendix F
Ongoing
Semiannual
Semiannual
Conditions
M.1.
Oldcastle shall not cause or authorize to be discharged into the atmosphere, from the Finish
Mill #2 baghouse:
a.
Visible emissions that exhibit an opacity of 10% or greater averaged over 6
consecutive minutes, as required by 40 CFR Part 60, Subpart F (ARM 17.8.340); and
b.
Particulate matter in excess of 0.02 gr/dscf (ARM 17.8.752).
OP0982-05
44
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
M.2.
Oldcastle shall operate and maintain baghouse(s) to control emissions from the Finish Mill
#2 sources listed below (ARM 17.8.752):
a.
A replacement air slide;
b.
The clinker/gypsum feed belt via a booster fan;
c.
The Finish Mill #2;
d.
The bucket elevator; and
e.
The product separator.
M.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
M.4.
Oldcastle shall limit clinker handling to 245,280 tons during any rolling 12-month period
(ARM 17.8.749).
M.5.
Oldcastle shall provide a reasonable assurance of compliance with the emission limitations
or standards for the operation of the emitting unit by following the CAM plan contained in
Appendix F of this permit (ARM 17.8.1504).
Compliance Demonstration
M.6.
Oldcastle shall monitor compliance with the 10% opacity limit contained in Section III.M.1.a
by conducting either a semiannual Method 9 source test or a weekly visual survey of visible
emissions for emitting units listed in this section. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the emitting units listed
in this section for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 10% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
OP0982-05
45
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
M.7.
Oldcastle shall monitor compliance with the particulate emission limitation in Section
III.M.1.b by performing a Method 5 test or another test method approved by the
Department once every 5 years or according to another testing/monitoring schedule as may
be approved by the Department. Appendix G contains an approved testing/monitoring
schedule. The test methods and procedures shall be conducted in accordance with the
Montana Source Test Protocol and Procedures Manual (ARM 17.8.106, ARM 17.8.340, and
ARM 17.8.1213).
M.8.
Oldcastle shall monitor compliance with Section III.M.2 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
M.9.
Oldcastle shall monitor compliance with Section III.M.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
M.10. Oldcastle shall document, by month, the amount of clinker handled. By the 25th day of each
month, Oldcastle shall total the amount of clinker handled during the previous month. The
monthly information will be used to verify compliance with the rolling 12-month limitation
contained in Section III.M.4. The information for each of the previous months shall be
submitted along with the annual emission inventory (ARM 17.8.1213).
M.11. Oldcastle shall monitor compliance with Section III.M.5 by monitoring emissions according
to the CAM Plan contained in Appendix F of this permit (ARM 17.8.1503 and ARM
17.8.1213).
Recordkeeping
M.12. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
M.13. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.M.6. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials. If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
M.14. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
M.15. Oldcastle shall maintain the records required by Sections III.M.9 and III.M.10on site and
submit the information to the Department upon request (ARM 17.8.1212).
OP0982-05
46
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
M.16. Oldcastle shall maintain CAM applicable records in accordance with 40 CFR Part 64 and the
CAM Plan contained in Appendix F of this permit (ARM 17.8.1212, ARM 17.8.1513, and 40
CFR 64).
Reporting
M.17. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
M.18. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
M.19. The semiannual monitoring reporting shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.M.9 for any time period that the
records were not maintained;
c.
A summary of the amount of clinker handled in the semiannual period; and
d.
A summary of the records for any time period that the CAM Plan contained in
Appendix F of this permit was not followed.
N. EU034 Finish Mill #3
Condition(s)
N.1, N.6, N.7,
N.11, N.12,
N.13, N.17,
N.18, N.19
N.2, N.8,
N.12, N.14,
N.17, N.18,
N.19
Pollutant/Parameter
Opacity
Particulate Matter
N.3, N.9,
N.14, N.15,
N.18, N.19
Emission Control
Equipment
N.4, N.10,
N.15, N.18,
N.19
Operational Limit
OP0982-05
Permit Limit
40%
E = 55.0P0.11 –
40
Operation and
Maintenance of
Emission
Control
Equipment
245,280
tons/rolling 12Month Period
Clinker Handled
47
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Method 9 Or
Semiannual
Visual Survey
Weekly
Operation and
Maintenance of
a Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Method 5
Every 5 years
Semiannual
Operation and
Maintenance of
a Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Recordkeeping
Monthly
Semiannual
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Condition(s)
Pollutant/Parameter
Permit Limit
N.5, N.11,
N.16, N.18,
N.19
PM10 CAM Plan
CAM Plan
Appendix F
Compliance Demonstration
Method
Frequency
CAM Plan
Appendix F
Reporting
Requirements
Ongoing
Semiannual
Conditions
N.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
40% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(1)).
N.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
N.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
N.4.
Oldcastle shall limit clinker handling to 245,280 tons during any rolling 12-month period
(ARM 17.8.749).
N.5.
Oldcastle shall provide a reasonable assurance of compliance with the emission limitations
or standards for the operation of the emitting unit by following the CAM plan contained in
Appendix F of this permit (ARM 17.8.1504).
Compliance Demonstration
N.6.
Oldcastle shall monitor compliance with the 40% opacity limit contained in Section III.N.1
by conducting either a semiannual Method 9 source test or a weekly visual survey of visible
emissions for emitting units listed in this section. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the emitting units listed
in this section for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
OP0982-05
48
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 35% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
N.7.
Oldcastle shall monitor compliance with Section III.N.1 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.106
and 17.8.1213).
N.8.
Oldcastle shall monitor compliance with Section III.N.2 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. In addition,
once every 5 years or according to another testing/monitoring schedule as may be approved
by the Department, which can be seen in Appendix G, Oldcastle shall perform a Method 5
test or another Department approved test in accordance with the Montana Source Test
Protocol and Procedures Manual (ARM 17.8.106 and 17.8.1213).
N.9.
Oldcastle shall monitor compliance with Section III.N.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
N.10. Oldcastle shall document, by month, the amount of clinker handled. By the 25th day of each
month, Oldcastle shall total the amount of clinker handled during the previous month. The
monthly information will be used to verify compliance with the rolling 12-month limitation
contained in Section III.N.4. The information for each of the previous months shall be
submitted along with the annual emission inventory (ARM 17.8.1213).
N.11. Oldcastle shall monitor compliance with Section III.N.5 by monitoring emissions according
to the CAM Plan contained in Appendix F of this permit (ARM 17.8.1503 and ARM
17.8.1213).
Recordkeeping
N.12. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
N.13. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.N.6. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials. If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
N.14. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
OP0982-05
49
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
N.15. Oldcastle shall maintain records as required by Sections III.N.9 and III.N.10 on site and
submit the information to the Department upon request (ARM 17.8.1212).
N.16. Oldcastle shall maintain CAM applicable records in accordance with 40 CFR Part 64 and the
CAM Plan contained in Appendix F of this permit (ARM 17.8.1212, ARM 17.8.1513, and 40
CFR 64).
Reporting
N.17. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
N.18. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
N.19. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.N.7 for any time periods that the
records were not maintained;
c.
A summary of the records required by Section III.N.8 for any time periods that the
records were not maintained;
d.
A summary of the amount of clinker handled in the semiannual period; and
e.
A summary of the records by the CAM Plan contained in Appendix F of this permit
for any time period that the CAM Plan was not followed.
O. EU036 Finish Mill #4 Separator
EU037 Finish Mill #4
Condition(s)
O.1, O.7,
O.13, O.18,
O.19, O.20
O.2, O.8,
O.13, O.18,
O.19, O.20
Pollutant/Parameter
Permit Limit
Opacity
10%
Particulate Matter
E = 55.0P0.11 –
40
O.3, O.9,
O.15, O.19,
O.20
Emission Control
Equipment
O.4, O.10,
O.16, O.19,
O.20
Emission Control
Equipment
OP0982-05
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
50
Compliance Demonstration
Method
Frequency
Method 9 Or
Visual Survey
Semiannual
Weekly
Reporting
Requirements
Semiannual
Method 5
Every 5 years
Semiannual
Operation and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Condition(s)
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Pollutant/Parameter
Permit Limit
O.5, O.11,
O.16, O.19,
O.20
Operational Limit
Recordkeeping
Monthly
Semiannual
O.6, O.12,
O.17, O.19,
O.20
395,000
tons/rolling 12Month Period
Clinker Handled
PM10 CAM Plan
CAM Plan
Appendix F
CAM Plan
Appendix F
Ongoing
Semiannual
Conditions
O.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from the Finish Mill #4 visible emissions that exhibit an opacity of 10% or
greater averaged over 6 consecutive minutes, as required by 40 CFR Part 60, Subpart F
(ARM 17.8.340).
O.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
O.3.
Oldcastle shall operate and maintain baghouse to control emissions from the emitting units
(ARM 17.8.749).
O.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
O.5.
Oldcastle shall limit clinker handling to 395,000 tons during any rolling 12-month period
(ARM 17.8.749).
O.6.
Oldcastle shall provide a reasonable assurance of compliance with the emission limitations
or standards for the operation of the #4 Finish Mill (EU037) by following the CAM plan
contained in Appendix F of this permit (ARM 17.8.1504).
Compliance Demonstration
O.7.
Oldcastle shall monitor compliance with the 10% opacity limit contained in Section III.O.1.
by conducting either a semiannual Method 9 source test or a weekly visual survey of visible
emissions for emitting units listed in this section. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the emitting units listed
in this section for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
OP0982-05
51
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 10% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
O.8.
Oldcastle shall monitor compliance with the particulate emission limitation in Section
III.O.2 by performing a Method 5 test or another test method approved by the Department
once every 5 years or according to another testing/monitoring schedule as may be approved
by the Department. Appendix G contains an approved testing/monitoring schedule. The
test methods and procedures shall be conducted in accordance with the Montana Source
Test Protocol and Procedures Manual (ARM 17.8.106, 17.8.340, and ARM 17.8.1213).
O.9.
Oldcastle shall monitor compliance with Section III.O.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
O.10. Oldcastle shall monitor compliance with Section III.O.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
O.11. .Oldcastle shall document, by month, the amount of clinker handled. By the 25th day of each
month, Oldcastle shall total the amount of clinker handled during the previous month. The
monthly information will be used to verify compliance with the rolling 12-month limitation
contained in Section III.O.5. The information for each of the previous months shall be
submitted along with the annual emission inventory (ARM 17.8.1213).
O.12. Oldcastle shall monitor compliance with Section III.O.6 by monitoring emissions from the
#4 Finish Mill (EU037) according to the CAM Plan contained in Appendix F of this permit
(ARM 17.8.1503 and ARM 17.8.1213).
Recordkeeping
O.13. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
O.14. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.O.7. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials. If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
OP0982-05
52
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
O.15. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
O.16. Oldcastle shall maintain records as required by Sections III.O.10 and III.O.11 on site and
submit the information to the Department upon request (ARM 17.8.1212).
O.17. Oldcastle shall maintain CAM applicable records in accordance with 40 CFR Part 64 and the
CAM Plan contained in Appendix F of this permit (ARM 17.8.1212, ARM 17.8.1513, and 40
CFR 64).
Reporting
O.18. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
O.19. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
O.20. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.O.9 for any time period that the
records were not maintained;
c.
A summary of the records required by Section III.O.10 for any time period that the
records were not maintained;
d.
A summary of the amount of clinker handled during the semiannual period; and
e.
A summary of the records required by the CAM Plan contained in Appendix F of
this permit for any time period that the CAM Plan was not followed.
P. EU044 Cement Silos #1-#7, #10, #11, & #13
EU045 Cement Silos #8, #9, & #12
Condition(s)
P.1, P.4, P.5,
P.8, P.9, P.10,
P.12, P.13,
P.14
OP0982-05
Pollutant/Parameter
Opacity
Permit Limit
40%
53
Compliance Demonstration
Method
Frequency
Method 9 Or
Semiannual
Visual Survey
Weekly
Operation
and
Maintenance
of a Baghouse
Whenever
Process
Equipment is
Operating
Reporting
Requirements
Semiannual
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Condition(s)
P.2, P.6, P.8,
P.9, P.10,
P.12, P.13,
P.14
P.3, P.7, P.11,
P.13, P.14
Pollutant/Parameter
Particulate Matter
Emission Control
Equipment
Permit Limit
E = 55.0P0.11 –
40
Operation and
Maintenance of
Emission
Control
Equipment
Compliance Demonstration
Method
Frequency
As Required
by the
Method 5
Department
and Section
III.A.1
Operation
Whenever
and
Process
Maintenance Equipment is
of a Baghouse
Operating
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Reporting
Requirements
Semiannual
Semiannual
Semiannual
Conditions
P.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
40% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
P.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
P.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
P.4.
Oldcastle shall monitor compliance with Section III.P.1 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.106
and ARM 17.8.1213).
P.5.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 35% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
OP0982-05
54
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 40% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
P.6.
Oldcastle shall monitor compliance with Section III.P.2 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. In addition, as
required by the Department and Section III.A.1, Oldcastle shall perform a Method 5 test or
another test method approved by the Department in accordance with the Montana Source
Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
P.7.
Oldcastle shall monitor compliance with Section III.P.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
P.8.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
P.9.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.P.5. Each log entry must include the date,
time, results of survey (and results of subsequent Method 9, if applicable), and observer’s
initials. If any corrective action is required, the time, date, observer’s initials, and any
preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
P.10.
Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse(s) in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
P.11.
Oldcastle shall maintain records as required by Section III.P.6 on site and submit the
information to the Department upon request (ARM 17.8.1212).
OP0982-05
55
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Reporting
P.12.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
P.13.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
P.14.
The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.P.5 for any time periods that the
records were not maintained; and
c.
A summary of results of the records required by Section III.P.6 for any time periods
that the records were not maintained.
Q. EU046 Cement Transferred From Silos #1 - #13 to Bulk Load Silos #14 - #25
EU047 Cement Silos #14 - #25
EU062 CKD Dust Scoops
Condition(s)
Q.1, Q.4,
Q.5, Q.8,
Q.9, Q.12,
Q.13, Q.14
Q.2, Q.5,
Q.6, Q.10,
Q.12, Q.13,
Q.14
Q.3, Q.7,
Q.11, Q.13,
Q.14
Pollutant/Parameter
Opacity
Permit Limit
20%
Particulate Matter
E = 55.0P0.11 –
40
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Method 9 Or
Semiannual
Visual Survey
Operation
and
Maintenance
of a Baghouse
Weekly
Whenever
Process
Equipment is
Operating
Method 5
Every 5 years
Semiannual
Operation
and
Maintenance
of a Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Semiannual
Semiannual
Conditions
Q.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
20% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
OP0982-05
56
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Q.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
Q.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
Q.4.
Oldcastle shall monitor compliance with the 20% opacity limit contained in Section III.Q.1
by conducting either a semiannual Method 9 source test or a weekly visual survey of visible
emissions for emitting units listed in this section. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the emitting units listed
in this section for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
Q.5.
Oldcastle shall monitor compliance with Section III.Q.1by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit (ARM
17.8.1213).
Q.6.
Oldcastle shall monitor compliance with Section III.Q.2 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. In addition,
once every 5 years or according to another testing/monitoring schedule, as seen in Appendix
G, may be approved by the Department, Oldcastle shall perform a Method 5 test or another
test method approved by the Department in accordance with the Montana Source Test
Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1213).
Q.7.
Oldcastle shall monitor compliance with Section III.Q.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
OP0982-05
57
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Recordkeeping
Q.8.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
Q.9.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.Q.5. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials. If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
Q.10. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
Q.11. Oldcastle shall maintain records as required by Section III.Q.7 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
Q.12. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
Q.13. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
Q.14. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.Q.6 for any time periods that the
records were not maintained; and
c.
A summary of the results of the records required by Section III.Q.7 for any time
period that the records were not maintained.
OP0982-05
58
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
R. EU048 Cement Silos #26 - #30
Condition(s)
Pollutant/Parameter
Permit Limit
R.1, R.5, R.9,
R.10, R.13,
R.14, R.15
Opacity
10%
R.2, R.6, R.9,
R.13, R.14,
R.15
Particulate Matter
E = 55.0P0.11 40
R.3, R.7, R.11,
R.14, R.15
Emission Control
Equipment
R.4, R.8, R.12,
R.14, R.15
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Compliance Demonstration
Method
Frequency
Method 9 Or
Reporting
Requirements
Semiannual
Semiannual
Visual Survey
Weekly
Method 5
Every 5 years
Semiannual
Operation
and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Semiannual
Conditions
R.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source, visible emissions that exhibit an opacity of 10% or greater
averaged over 6 consecutive minutes, as required by 40 CFR Part 60, Subpart F (ARM
17.8.340).
R.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
R.3.
Oldcastle shall operate and maintain baghouse to control emissions from the emitting units
(ARM 17.8.749).
R.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
R.5.
Oldcastle shall monitor compliance with the 10% opacity limit contained in Section III.R.1
by conducting either a semiannual Method 9 source test or a weekly visual survey of visible
emissions for emitting units listed in this section. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the emitting units listed
in this section for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
OP0982-05
59
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 10% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
R.6.
Oldcastle shall monitor compliance with the particulate emission limitation in Section III.R.2
by performing a Method 5 test, or another test method approved by the Department, once
every 5 years or according to another testing/monitoring schedule as may be approved by
the Department. Appendix G contains an approved testing/monitoring schedule. The test
methods and procedures shall be conducted in accordance with the Montana Source Test
Protocol and Procedures Manual (ARM 17.8.106, 17.8.340, and ARM 17.8.1213).
R.7.
Oldcastle shall monitor compliance with Section III.R.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
R.8.
Oldcastle shall monitor compliance with Section III.R.4 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
R.9.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
R.10. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.R.5. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials. If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
R.11. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
OP0982-05
60
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
R.12. Oldcastle shall maintain records as required by Section III.R.8 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
R.13. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
R.14. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
R.15. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.R.7 for any time periods that
records were not maintained; and
c.
A summary of results of the records required by Section III.R.8 for any time periods
that records were not maintained.
S. EU053 Pozzolan Silo
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Condition(s)
Pollutant/Parameter
Permit Limit
S.1, S.5, S.10,
S.11, S.13,
S.14, S.15,
S.16
Opacity
20%
S.1, S.2, S.6,
S.10, S.13,
S.14, S.15,
S.16
Particulate Matter
0.02 gr/dscf
Method 5
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance
of Baghouse
Whenever
Process
Equipment is
Operating
Semiannual
Enclosures
Installation, Use,
and Maintenance
of Enclosures
Use and
Maintenance
Semiannual
Operational Limit
50,000
tons/rolling 12Month Period
Pozzolan
Material Used
Whenever
Process
Equipment is
Operating
Recordkeeping
Monthly
Semiannual
S.2, S.7, S.11,
S.12, S.15,
S.16
S.3, S.8, S.13,
S.15, S.16
S.4, S.9, S.12,
S.13, S.15,
S.16
OP0982-05
61
Method 9 Or
Semiannual
Visual Survey
Weekly
As Required
by the
Department
and Section
III.A.1
Semiannual
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Conditions
S.1.
Oldcastle shall not cause or authorize to be discharged into the atmosphere, from the
pozzolan material silo baghouse:
a.
Particulate matter in excess of 0.02 gr/dscf (ARM 17.8.752); and
b.
Visible emissions that exhibit an opacity of 20% or greater averaged over 6
consecutive minutes (ARM 17.8.752).
S.2.
Oldcastle shall operate and maintain baghouse(s) to control emissions from the pozzolan
material silo (ARM 17.8.752).
S.3.
Oldcastle shall use and maintain enclosures around the pozzolan material system
components listed below (ARM 17.8.752):
S.4.
a.
Rotary feeder;
b.
Weighbelt conveyor; and
c.
Screw line (conveyor).
Oldcastle shall not use, in any rolling 12-month period, greater than 50,000 tons of pozzolan
material in the pozzolan material system (ARM 17.8.752).
Compliance Demonstration
S.5.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM
17.8.1213).Procedures Manual (ARM 17.8.106 and 17.8.1213).
OP0982-05
62
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
S.6.
Oldcastle shall monitor compliance with the particulate emission limitation in Section III.S.1
by performing a Method 5 test or another test method approved by the Department, as
required by the Department and Section III.A.1. The test methods and procedures shall be
conducted in accordance with the Montana Source Test Protocol and Procedures Manual
(ARM 17.8.106, 17.8.340, and ARM 17.8.1213).
S.7.
Oldcastle shall monitor compliance with Section III.S.2 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
S.8.
Oldcastle shall monitor compliance with Section III.S.3 by documenting that enclosures
surrounding process equipment were maintained and in place during operation of process
equipment. The records shall include all repair and maintenance activity to all structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
S.9.
Oldcastle shall document, by month, the amount of pozzolan material used in the pozzolan
material system. By the 25th day of each month, Oldcastle shall total the amount of pozzolan
material used in the pozzolan material system during the previous month. The monthly
information will be used to verify compliance with the rolling 12-month limitation contained
in Section III.S.4. The information for each of the previous months shall be submitted
along with the annual emission inventory (ARM 17.8.1213).
Recordkeeping
S.10.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
S.11.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.S.6. Each log entry must include the date,
time, results of survey (and results of subsequent Method 9, if applicable), and observer’s
initials If any corrective action is required, the time, date, observer’s initials, and any
preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
S.12.
Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
S.13.
Oldcastle shall maintain records as required by Section III.S.7, III.S.8 and III.S.9 on site and
submit the information to the Department upon request (ARM 17.8.1212).
Reporting
S.14.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
S.15.
The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
OP0982-05
63
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
S.16.
The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.S.7 for any time periods that the
records were not maintained;
c.
A summary of the result of the records required by Section III.S.8 for any time
period that the records were not maintained;
d.
A summary of the amount of pozzolan material used in the pozzolan material system
for the semiannual period.
T. EU054 Landfilled Cement Kiln Dust Extraction
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Condition(s)
Pollutant/Parameter
Permit Limit
T.1, T.4, T.7,
T.10, T.11
Opacity
20%
Water Spray
As Needed
Semiannual
T.2, T.5, T.8,
T.10, T.11
Airborne Particulate
Matter
Reasonable
Precautions
As Needed
Semiannual
Operational Limit
85,000 Tons of
Landfilled
CKD/Rolling
12-Month Period
Water and/or
Chemical Dust
Suppressants
Recordkeeping
Monthly
Semiannual
T.3, T.6, T.9,
T.10, T.11
Conditions
T.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibit an opacity of
20% or greater averaged over 6 consecutive minutes, unless otherwise specified by rule or in
this permit (ARM 17.8.304(2)).
T.2.
.Oldcastle shall not cause or authorize the use of any street, road, or parking lot without
taking reasonable precautions to control emissions of airborne particulate matter (ARM
17.8.308(2)).
T.3.
Oldcastle shall not handle more than 85,000 tons of landfilled CKD in any rolling 12-month
period (ARM 17.8.752).
Compliance Demonstration
T.4.
Oldcastle shall monitor compliance with Section III.T.1 by using water spray, as necessary,
when handling landfilled CKD (ARM 17.8.752 and 17.8.1213).
OP0982-05
64
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
T.5.
Oldcastle shall monitor compliance with Section III.T.2 by treating all unpaved portions of
the haul roads, access roads, parking lots, or the general plant area with water and/or
chemical dust suppressant, as necessary (ARM 17.8.749).
T.6.
Oldcastle shall document, by month, the amount CKD reclaimed from the landfill. By the
25th day of each month, Oldcastle shall total the amount of CKD reclaimed from the landfill
during the previous month. The monthly information will be used to verify compliance with
the rolling 12-month limitation contained in Section III.T.3. The information for each of the
previous months shall be submitted along with the annual emission inventory (ARM
17.8.1213).
Recordkeeping
T.7.
Oldcastle shall maintain records that water spray was used, as necessary, when handling
landfilled CKD. The records must include, but are not limited to, the date and time that
water spray was used (ARM 17.8.1213).
T.8.
Oldcastle shall maintain records that all unpaved portions of the haul roads, access roads,
parking lots, or the general plant area were treated with water and/or chemical dust
suppressant, as necessary. The records must include, but are not limited to, the date and time
of the application of the water and/or chemical dust suppressant (ARM 17.8.1213).
T.9.
Oldcastle shall maintain records as required by Section III.T.6 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
T.10. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
T.11. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the water spray use when handling landfilled CKD for the semiannual
period;
b.
A summary of the water and/or chemical dust suppressant applications for the
semiannual period; and
c.
A summary of the amount of CKD reclaimed from the landfill for the semiannual
period.
OP0982-05
65
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
U. EU055 Slag Feeders to Finish Mills
Condition(s)
U.1, U.4, U.5,
U.8, U.9,
U.10, U.12.
U.13, U.14
Pollutant/Parameter
Opacity
Permit Limit
20%
Compliance Demonstration
Method
Frequency
Method 9 Or
Semiannual
Visual Survey
Weekly
Operation
and
Maintenance
of a
Baghouse(s)
Whenever
Process
Equipment is
Operating
Method 5
U.2, U.6, U.8,
U.10, U.12,
U.13, U.14
U.3, U.7,
U.11, U.13,
U.14
Particulate Matter
E = 55.0P0.11 40
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
As Required
by the
Department
and Section
III.A.1
Operation
and
Maintenance
of a
Baghouse(s)
Whenever
Process
Equipment is
Operating
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Reporting
Requirements
Semiannual
Semiannual
Semiannual
Semiannual
Conditions
U.1.
Oldcastle shall not cause or authorize the production, handling, transportation, or storage of
any material unless reasonable precautions to control emissions of airborne particulate
matter are taken. Such emissions of airborne particulate matter from any stationary source
shall not exhibit an opacity of 20% or greater averaged over 6 consecutive minutes (ARM
17.8.308).
U.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
U.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749)
Compliance Demonstration
U.4.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
OP0982-05
66
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM
17.8.1213).Procedures Manual (ARM 17.8.106 and 17.8.1213).
U.5.
Oldcastle shall monitor compliance with Section III.U.1 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit.
U.6.
Oldcastle shall monitor compliance with Section III.U.2 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. In addition, as
required by the Department and Section III.A.1, Oldcastle shall perform a Method 5 test, or
another test method approved by the Department, in accordance with the Montana Source
Test Protocol and Procedures Manual (ARM 17.8.106 and 17.8.1213).
U.7.
Oldcastle shall monitor compliance with Section III.U.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
U.8.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
U.9.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.U.5. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
OP0982-05
67
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
U.10. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
U.11. Oldcastle shall maintain records as required by Section III.U.6 and submit the information
to the Department upon request (ARM 17.8.1212).
Reporting
U.12. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
U.13. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
U.14. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of any compliance tests conducted during the last reporting period;
b.
Certification that the document required in Sections III.U.6 and III.U.8 were maintained
V. EU042 Outside Clinker Transfer to Pile
Condition(s)
Pollutant/Parameter
Permit Limit
V.1, V.3,
V.4, V.6,
V.7, V.9,
V.10, V.11
Opacity
20%
V.2, V.5,
V.8, V.10,
V.11
Emission Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
Compliance Demonstration
Method
Frequency
Method 9 Or
Semiannual
Visual Survey
Weekly
Covers and
Enclosures
Whenever
Process
Equipment is
Operating
Reporting
Requirements
Semiannual
Semiannual
Conditions
V.1.
Oldcastle shall not cause or authorize the production, handling, transportation, or storage of
any material unless reasonable precautions to control emissions of airborne particulate
matter are taken. Such emissions of airborne particulate matter from any stationary source
shall not exhibit an opacity of 20% or greater averaged over 6 consecutive minutes (ARM
17.8.308).
V.2.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749)
OP0982-05
68
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Compliance Demonstration
V.3.
Oldcastle shall monitor compliance with Section III.V.1 by conducting a Method 9 test, as
required by the Department and Section III.A.1, in accordance with the Montana Source
Test Protocol and Procedures Manual (ARM 17.8.106 and 17.8.1213).
V.4.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions for emitting units listed in this section. Under the visual survey option,
once per calendar week, during daylight hours, Oldcastle shall visually survey the emitting
units listed in this section for any visible emissions. If visible emissions are observed during
the visual survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test
must begin within one hour of any observation of visible emissions. If visible emissions
meet or exceed 15% opacity based on the Method 9 source test, Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM
17.8.1213).Procedures Manual (ARM 17.8.106 and 17.8.1213).
V.5.
Oldcastle shall monitor compliance with Section III.V.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
V.6.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
V.7.
If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.V.4. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
OP0982-05
69
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
V.8.
Oldcastle shall maintain records as required by Section III.V.5 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
V.9.
Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
V.10. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
V.11. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of any compliance tests conducted during the last reporting period; and
b.
A summary of results required by Section III.V.4 for any time periods the records
were not maintained.
W. EU064 Secondary Crusher
Condition(s)
Pollutant/Parameter
Permit Limit
W.1, W.5,
W.13, W.16,
W.17, W.18,
W.19
Opacity
20%
W.2, W.7,
W.12, W.17,
W.18, W.19
Particulate Matter
E= 4.10 * P0.67
or
E= 55 * P0.11- 40
W.5, W.10,
W.11. W.16,
W.17, W.18,
W.19
Particulate Matter
W.3, W.9,
W.11, W.14,
W.15
Emission Control
Equipment
W.4, W.8,
W.12, W.14,
W.15
Emission Control
Equipment
OP0982-05
0.014 grains/dry
standard cubic
foot
Operation and
Maintenance of
Emission
Control
Equipment
Operation and
Maintenance of
Emission
Control
Equipment
70
Compliance Demonstration
Method
Frequency
Reporting
Requirements
Method 9 or
Semiannual
Visual Survey
Weekly
Method 5
Every 5 years
Semiannual
Initial Method
5
Quarterly
Method 22 or
substitute
results of
Visual
Surveys
Semiannual
Whenever
Process
Equipment is
Operating
Semiannual
Whenever
Process
Equipment is
Operating
Semiannual
Operation
and
Maintenance
of
Baghouse(s)
Covers and
Enclosures
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Conditions
W.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source installed after November 23, 1968, that exhibits an opacity of
20% or greater averaged over 6 consecutive minutes (ARM 17.8.304(2)).
W.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
4.10 * P0.67 for process weight rates up to 30 tons per hour and/or E = 55.0 * P0.11 – 40 for
process weight rates in excess of 30 tons per hour, where E is the rate of emissions in
pounds per hour and P is the process weight rate in tons per hour (ARM 17.8.310).
W.3.
Oldcastle shall operate and maintain baghouse(s) to control emissions from the emitting unit
(ARM 17.8.749).
W.4.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
W.5.
Oldcastle shall not exceed baghouse stack particulate matter emissions from the secondary
crusher of 0.014 grains per dry standard cubic foot (dscf) according to EPA Method 5 (ARM
17.8.749 and 40 CFR 60 OOO).
Compliance Demonstration
W.6.
Oldcastle shall conduct either a semiannual Method 9 source test or a weekly visual survey of
visible emissions on the secondary crusher. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the secondary crusher
for any visible emissions. If visible emissions are observed during the visual survey,
Oldcastle must conduct a Method 9 source test. The Method 9 source test must begin
within one hour of any observation of visible emissions. If visible emissions meet or exceed
15% opacity based on the Method 9 source test, Oldcastle shall immediately take corrective
action to contain or minimize the source of emissions. If corrective actions are taken, then
Oldcastle shall immediately conduct a subsequent visual survey (and subsequent Method 9
source test if visible emissions remain) to monitor compliance. The person conducting the
visual survey shall record the results of the survey (including the results of any Method 9
source test performed) in a log, including any corrective action taken. Conducting a visual
survey does not relieve Oldcastle of the liability for a violation determined using Method 9
(ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the secondary
crusher for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 20% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
OP0982-05
71
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
W.7.
Oldcastle shall monitor compliance with the particulate emission limitation contained in
Section III.W.2 by performing a Method 5 test, or another test method approved by the
Department, once every 5 years or according to another testing/monitoring schedule as may
be approved by the Department. Appendix G contains an approved testing/monitoring
schedule. The test methods and procedures shall be conducted in accordance with the
Montana Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM
17.8.1213).
W.8.
Oldcastle shall monitor compliance with Section III.W.3 by inspecting and maintaining the
baghouse(s) in accordance with Appendix E of this permit (ARM 17.8.1213).
W.9.
Oldcastle shall monitor compliance with Section III.W.4by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
W.10. Oldcastle shall conduct an initial EPA Method 5 performance test within 60 days after
achieving maximum production, but no later than 180 days after initial start-up to
demonstrate compliance with the emission limitation contained in Section III.W.5(ARM
17.8.340 and 40 CFR 60, Subpart A and 40 CFR 60 Subpart OOO).
W.11. Oldcastle shall conduct quarterly 30-minute visible emissions inspections using EPA Method
22 (40 CFR Subpart 60, Appendix A-7). The Method 22 test shall be conducted while the
baghouse is operating. The test is successful if no visible emissions are observed. If any
visible emissions are observed, the owner or operator of the affected facility must initiate
corrective action within 24 hours to return the baghouse to normal operation. The owner or
operator must record each Method 22 test, including the date and any corrective actions
taken, in a logbook. If Oldcastle, chooses to perform visual surveys under Section III.W.6,
weekly surveys may be substituted for Method 22. (40 CFR 60.676 b).
Recordkeeping
W.12. All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site, and shall be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
W.13. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.W.5. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
W.14. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse(s) in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
OP0982-05
72
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
W.15. Oldcastle shall maintain the records required by Section III.W.8 on site and submit the
information to the Department upon request (ARM 17.8.1212).
W.16. Oldcastle shall record each Method 22 test, including the date and any corrective actions
taken, in a logbook or other on-site record. If Oldcastle, chooses to perform visual surveys
under Section III.W.6, weekly survey records may be substituted for Method 22
(ARM17.81212).
Reporting
W.17. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM 17.8.1212).
W.18. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
W.19. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
Summary of the records required by Section III.W.7 for any time periods that the
records were not maintained; and
c.
A summary of results of the records required in Section III.W.8 for any time periods
that the records were not maintained.
X. EU049 Cement Truck Loadout 1
EU050 Cement Truck Loadout 2
EU051 Cement Railcar Transfer/Loadout
Condition(s)
X.1, X.4,
X.7, X.8,
X.10, X.11,
X.12
Pollutant/Parameter
Opacity
Permit Limit
10%
X.2, X.5,
X.7, X.8,
X.10, X.11,
X.12
Particulate Matter
E = 55.0P0.11 – 40
X.3, X.6,
X.9, X.11,
X.12
Emission Control
Equipment
Operation and
Maintenance of
Emission Control
Equipment
OP0982-05
73
Compliance Demonstration
Method
Frequency
Method 9 Or
Semiannual
Visual Survey
Operation
and
Maintenance
of a Baghouse
Weekly
Whenever
Process
Equipment is
Operating
Method 5
Every 5 years
Operation
and
Maintenance
of a Baghouse
Whenever
Process
Equipment is
Operating
Whenever
Process
Equipment is
Operating
Covers and
Enclosures
Reporting
Requirements
Semiannual
Semiannual
Semiannual
Semiannual
Semiannual
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Conditions
X.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from these sources that exhibit an opacity of 10% or greater averaged over 6
consecutive minutes, unless otherwise specified by rule or in this permit (40 CFR 60 F and
ARM 17.8.749).
X.2.
The particulate emissions from process weight shall not exceed the value calculated by E =
55.0P0.11 – 40, where E is the rate of emission in pounds per hour and P is the process weight
rate in tons per hour (ARM 17.8.310).
X.3.
When process equipment is operating, Oldcastle shall use and maintain, as they were
intended, conveyor covers, transfer point covers, or structural enclosures surrounding
process equipment (ARM 17.8.749).
Compliance Demonstration
X.4.
Oldcastle shall monitor compliance with the 10% opacity limit contained in Section III.X.1
by conducting either a semiannual Method 9 source test or a weekly visual survey of visible
emissions for emitting units listed in this section. Under the visual survey option, once per
calendar week, during daylight hours, Oldcastle shall visually survey the emitting units listed
in this section for any visible emissions. If visible emissions are observed during the visual
survey, Oldcastle must conduct a Method 9 source test. The Method 9 source test must
begin within one hour of any observation of visible emissions. Oldcastle shall immediately
take corrective action to contain or minimize the source of emissions. If corrective actions
are taken, then Oldcastle shall immediately conduct a subsequent visual survey (and
subsequent Method 9 source test if visible emissions remain) to monitor compliance. The
person conducting the visual survey shall record the results of the survey (including the
results of any Method 9 source test performed) in a log, including any corrective action
taken. Conducting a visual survey does not relieve Oldcastle of the liability for a violation
determined using Method 9 (ARM 17.8.101(27)).
If the visual surveys are not performed once per calendar week as specified above during the
reporting period, then Oldcastle shall perform the Method 9 source tests on the emitting
units listed in this section for that reporting period.
Method 9 source tests must be performed in accordance with the Montana Source Test
Protocol and Procedures Manual, except that prior notification of the test is not required.
Each observation period must be a minimum of 6 minutes unless any one reading is 10% or
greater, then the observation period must be a minimum of 20 minutes or until a violation of
the standard has been documented, whichever is a shorter period of time (ARM 17.8.1213).
X.5.
Oldcastle shall monitor compliance with Section III.X.1 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. (ARM 17.8.106
and ARM 17.8.1213).
OP0982-05
74
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
X.6.
In addition, once every 5 years or according to another testing/monitoring schedule, located
in Appendix G, as may be approved by the Department, Oldcastle shall perform a Method 9
test in accordance with the Montana Source Test Protocol and Procedures Manual (ARM
17.8.106 and ARM 17.8.1213).
X.7.
Oldcastle shall monitor compliance with Section III.X.2 by operating, and inspecting and
maintaining the baghouse(s) in accordance with Appendix E of this permit. In addition,
once every 5 years or according to another testing/monitoring schedule as may be approved
by the Department, Oldcastle shall perform a Method 5 test or another test method
approved by the Department, which can be seen in Appendix G, in accordance with the
Montana Source Test Protocol and Procedures Manual (ARM 17.8.106 and ARM
17.8.1213).
X.8.
Oldcastle shall monitor compliance with Section III.X.3 by documenting that conveyor
covers, transfer point covers, or structural enclosures surrounding process equipment were
maintained and in place during operation of process equipment. The records shall include
all repair and maintenance activity to all conveyor covers, transfer point covers, or structural
enclosures. The records must include, but are not limited to, the date, time, and action(s)
taken for repair and maintenance (ARM 17.8.1213).
Recordkeeping
X.9.
All compliance source test recordkeeping shall be performed in accordance with the test
method used and the Montana Source Test Protocol and Procedures Manual, shall be
maintained on site and must be submitted to the Department upon request (ARM 17.8.106
and ARM 17.8.1212).
X.10. If visual surveys are performed, Oldcastle shall maintain a log to verify that the visual
surveys were performed as specified in Section III.X.4. Each log entry must include the
date, time, results of survey (and results of subsequent Method 9, if applicable), and
observer’s initials. If any corrective action is required, the time, date, observer’s initials, and
any preventive or corrective action taken must be recorded in the log (ARM 17.8.1212).
X.11. Oldcastle shall maintain records of all inspection and maintenance activities performed on
the baghouse(s) in accordance with the requirements in Appendix E of this permit. All
inspection and maintenance records must be available to the Department for inspection and
must be submitted to the Department upon request (ARM 17.8.1212).
X.12. Oldcastle shall maintain records as required by Section III.X.7 on site and submit the
information to the Department upon request (ARM 17.8.1212).
Reporting
X.13. Any compliance source test reports must be submitted in accordance with the Montana
Source Test Protocol and Procedures Manual (ARM 17.8.106).
X.14. The annual compliance certification required by Section V.B must contain a certification
statement for the above applicable requirements (ARM 17.8.1212).
OP0982-05
75
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
X.15. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of the results of any compliance test conducted during the last reporting
period;
b.
A summary of the records required by Section III.X.6 for any time periods that the
records were not maintained; and
c.
A summary of the results of the records required by Section III.X.7 for any time
period that the records were not maintained.
Y. EU063 – Combustion of Diesel Fuel and Gasoline; Emergency Diesel Generator
Condition(s)
Pollutant/Parameter
Permit Limit
Y.1, Y.5,Y.7,
Y.9, Y.10,
Y.13, Y.14,
Y.15
Y.2, Y.6, Y.9,
Y.11, Y.12,
Y.13, Y.14,
Y.15
Opacity
20%
Compliance Demonstration
Reporting
Method
Frequency
Requirements
Method 9
Semiannually Semiannually
Visual Survey
Weekly
Semiannually
40 CFR Part
63, Subpart
ZZZZ
Particulate from fuel
combustion
E = 1.026 * H-
Method 5
Y.3, Y.7, Y.9,
Y.11, Y.14,
Y.15
Hours of Operation
Operating Log
Y.4, Y.8, Y.12,
Y.14, Y.16
40 CFR Part 63,
Subpart ZZZZ
Operations
Limited to
Specific
Situations
40 CFR Part
63, Subpart
ZZZZ
As required
by the
Department
and Section
III.Error!
Reference
source not
found.
Monthly
40 CFR Part
63, Subpart
ZZZZ
40 CFR Part
63, Subpart
ZZZZ
0.233
Semiannually
Conditions
Y.1.
Oldcastle shall not cause or authorize emissions to be discharged into the outdoor
atmosphere from any source that exhibits an opacity of 20% or greater averaged over 6
consecutive minutes (ARM 17.8.304(2)).
Y.2.
Oldcastle shall not cause or authorize PM caused by the combustion of fuel to be discharged
from any stack or chimney into the outdoor atmosphere in excess of E = 1.026 * H-0.233 for
existing fuel burning equipment, where H = heat input capacity in MMBtu/hr and E
maximum allowable emission rate in lbs/MMBtu (ARM 17.8.309).
Y.3.
Oldcastle shall limit the use of the emergency diesel generators to times of need for
emergency power generation or up to 100 hours per year for maintenance and testing in
accordance with 40 CFR 63, Subpart ZZZZ (ARM 17.8.342, 40 CFR 63, Subpart ZZZZ,
and ARM 17.8.749).
OP0982-05
76
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Y.4.
Oldcastle shall comply with all applicable standards and limitations, and the reporting,
recordkeeping, and notification requirements contained in 40 CFR Part 63, Subpart ZZZZ,
National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal
Combustion Engines, for any applicable diesel engine (ARM 17.8.342 and 40 CFR Part 63,
Subpart ZZZZ).
Compliance Demonstration
Y.5.
Only in times of generator operations, Oldcastle shall conduct a weekly visual survey (during
daylight hours) of visible emissions on the emergency diesel generators. If visible emissions
are observed during the visual survey, Oldcastle must conduct a Method 9 source test. The
Method 9 source test must begin within one hour of any observation of visible emissions. If
visible emissions meet or exceed 15% opacity based on the Method 9 source test,
OLDCASTLE shall immediately take corrective action to contain or minimize the source of
emissions. If corrective actions are taken, then OLDCASTLE shall immediately conduct a
subsequent visual survey (and subsequent Method 9 source test if visible emissions remain)
to monitor compliance. The person conducting the visual survey shall record the results of
the survey (including the results of any Method 9 source test performed) and any corrective
action taken in a log. Conducting a visual survey does not relieve Oldcastle of the liability
for a violation determined using Method 9 (ARM 17.8.1213).
Y.6.
As required by the Department and Section III.Error! Reference source not found.,
Oldcastle shall perform a Method 5 in accordance with the Montana Source Test Protocol
and Procedures Manual (ARM 17.8.106).
Y.7.
Compliance with the limits in Section III.Y.3 shall be demonstrated by logging the date,
time, hours of operation, reason for use, and operator’s initials whenever the emergency
diesel generators are used. Oldcastle shall clearly specify within this log the hours of
operation for maintenance and testing purposes, or maintain a separate log for this
information (ARM17.8.1213).
Y.8.
Compliance monitoring shall be performed in accordance with 40 CFR Part 63, Subpart
ZZZZ, as applicable (ARM 17.8.342 and 40 CFR Part 63, Subpart ZZZZ).
Recordkeeping
Y.9.
All source test recordkeeping shall be performed in accordance with the test method used
and the Montana Source Test Protocol and Procedures Manual, and shall be maintained on
site. The reports must be submitted in accordance with the Montana Source Test Protocol
and Procedures Manual (ARM 17.8.106).
Y.10. Oldcastle shall maintain on-site a log containing all visual observations monitoring
compliance with the visual survey requirement(s). The log shall include, at a minimum, the
required information, the date, the time, and the initials of the documenting personnel (ARM
17.8.1212).
OP0982-05
77
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Y.11. Oldcastle shall maintain on site a log as described in Section III.Y.7. PPLM shall log the
monthly sum of the total hours of operation of the emergency generators for the previous
rolling 12-month time period. PPLM shall clearly specify within this log the hours of
operation for maintenance and testing purposes, or maintain a separate log for this
information (ARM 17.8.1212).
Y.12. Recordkeeping shall be performed in accordance with 40 CFR Part 63, Subpart ZZZZ, as
applicable (ARM 17.8.342 and 40 CFR Part 63, Subpart ZZZZ).
Reporting
Y.13. All source test reports must be submitted to the Department in accordance with the
Montana Source Test Protocol and Procedures Manual (ARM 17.8.106).
Y.14. The annual compliance certification report required by Section V.Error! Reference source
not found. must contain a certification statement for the above applicable requirements
(ARM 17.8.1212).
Y.15. The semiannual monitoring report shall provide (ARM 17.8.1212):
a.
A summary of all visual observations monitoring compliance with the visual survey
requirement(s);
b.
A summary of any Method 5 tests that were conducted; and
c.
A summary of emergency generator use including a summary of hours used and
reason for use.
Y.16. Reporting shall be performed in accordance with 40 CFR Part 63, Subpart ZZZZ, as
applicable (ARM 17.8.342 and 40 CFR Part 63, Subpart ZZZZ).
OP0982-05
78
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
SECTION IV. NON-APPLICABLE REQUIREMENTS
Air Quality Administrative Rules of Montana (ARM) and Federal Regulations identified as not
applicable to the facility or to a specific emissions unit at the time of the permit issuance are listed
below (ARM 17.8.1214). The following list does not preclude the need to comply with any new
requirements that may become applicable during the permit term.
A.
Facility-Wide
The following table contains non-applicable requirements which are administrated by the Air
Resources Management Bureau of the Department of Environmental Quality.
ARM 17.8.320
ARM17.8.324
Rule Citation
Reason
These rules are not applicable because the facility
does not have the specific emissions unit cited in
the rules.
ARM 17.8.321
ARM 17.8.331
ARM 17.8.332
ARM 17.8.333
ARM 17.8.334
ARM 17.8.323
ARM 17.8.610
40 CFR 57
40 CFR 55
40 CFR 59
40 CFR 60 Subpart B
40 CFR 60 Subparts C, Ca, Cb, Cc, Cd, and Ce
40 CFR 60 Subparts D, Da, Db, Dc
40CFR 60 Subpart E, Ea, Eb, and Ec
40 CFR 60 Subparts G, H, I, J
40 CFR 60 Subparts K, Ka, Kb
40 CFR 60 Subparts L-X
40 CFR 60 Subpart Z
40 CFR 60 Subparts AA-EE
40 CFR 60 Subparts GG-HH
40 CFR 60 Subparts KK-NN
40 CFR 60 Subparts PP-XX
40 CFR 60 Subparts AAA-BBB
40 CFR 60 Subparts DDD
40 CFR 60 Subparts FFF-LLL
40 CFR 60 Subparts NNN
40 CFR 60 Subparts PPP-WWW
40 CFR 60 Subparts AAAA-DDDD
40 CFR 60 Subpart HHHH
40 CFR 60 Appendix G
40 CFR 60 Appendix I
40 CFR 61 Subparts B-F
40 CFR 61 Subparts H-L
40 CFR 61 Subparts N-R
40 CFR 61 Subpart T
40 CFR 61 Subparts V-W
OP0982-05
These rules are not applicable because the facility
is not listed in the source category cited in the
rules.
These requirements are not applicable because
the facility is not an affected source as defined in
these regulations.
79
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
40 CFR 61 Subpart Y
40 CFR 61 Subpart BB
40 CFR 61 Subpart FF
40 CFR 61 Appendices A-E
40 CFR 63 Subparts F-J
40 CFR 63 Subparts L,O
40 CFR 63 Subpart Q-U
40 CFR 63 Subparts W-Y
40 CFR 63 Subparts AA-EE
40 CFR 63 Subparts GG-MM
40 CFR 63 Subparts OO-YY
40 CFR 63 Subparts CCC-EEE
40 CFR 63 Subparts GGG-KKK
40 CFR 63 Subparts MMM-RRR
40 CFR 63 Subparts TTT-XXX
40 CFR 63 Subpart AAAA
40 CFR 63 Subparts CCCC-KKKK
40 CFR 63 Subparts MMMM-ZZZZ
40 CFR 63 Subparts AAAAA-TTTTT
40 CFR 68
40 CFR 79-80
40 CFR 85-99
40 CFR 72
40 CFR 73
40CFR 74
40 CFR 75
40 CFR 76
40 CFR 77
40 CFR 78
40 CFR 82 Subpart A
40 CFR 82 Subparts C-D
40 CFR 82 Subparts G-H
B.
These requirements are not applicable because
the facility is not an affected source as defined by
the acid rain regulations.
These rules refers to processes, equipment
and/or activities that are not used at the facility
Emission Units
The permit application identified applicable requirements: non-applicable requirements for
individual or specific emission units were not listed. The Department has listed all non-applicable
requirements in Section IV.A, these requirements relate to each specific unit, as well as facility wide.
OP0982-05
80
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
SECTION V.
GENERAL PERMIT CONDITIONS
A. Compliance Requirements
ARM 17.8, Subchapter 12, Operating Permit Program §1210(2)(a)-(c)&(e), §1206(6)(c)&(b)
1.
The permittee must comply with all conditions of the permit. Any noncompliance with
the terms or conditions of the permit constitutes a violation of the Montana Clean Air Act,
and may result in enforcement action, permit modification, revocation and reissuance, or
termination, or denial of a permit renewal application under ARM Title 17, Chapter 8,
Subchapter 12.
2.
The filing of a request by the permittee for a permit modification, revocation and
reissuance, or termination, or of a notification of planned changes or anticipated
noncompliance does not stay any permit condition.
3.
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
conditions of the permit. If appropriate, this factor may be considered as a mitigating
factor in assessing a penalty for noncompliance with an applicable requirement if the
source demonstrates that both the health, safety or environmental impacts of halting or
reducing operations would be more serious than the impacts of continuing operations, and
that such health, safety or environmental impacts were unforeseeable and could not have
otherwise been avoided.
4.
The permittee shall furnish to the Department, within a reasonable time set by the
Department (not to be less than 15 days), any information that the Department may
request in writing to determine whether cause exists for modifying, revoking and reissuing,
or terminating the permit, or to determine compliance with the permit. Upon request, the
permittee shall also furnish to the Department copies of those records that are required to
be kept pursuant to the terms of the permit. This subsection does not impair or otherwise
limit the right of the permittee to assert the confidentiality of the information requested by
the Department, as provided in 75-2-105, MCA.
5.
Any schedule of compliance for applicable requirements with which the source is not in
compliance with at the time of permit issuance shall be supplemental to, and shall not
sanction noncompliance with, the applicable requirements on which it was based.
6.
For applicable requirements that will become effective during the permit term, the source
shall meet such requirements on a timely basis unless a more detailed plan or schedule is
required by the applicable requirement or the Department.
B. Certification Requirements
ARM 17.8, Subchapter 12, Operating Permit Program §1207 and §1213(7)(a)&(c)-(d)
1.
OP0982-05
Any application form, report, or compliance certification submitted pursuant to ARM Title
17, Chapter 8, Subchapter 12, shall contain certification by a responsible official of truth,
accuracy and completeness. This certification and any other certification required under
ARM Title 17, Chapter 8, Subchapter 12, shall state that, based on information and belief
formed after reasonable inquiry, the statements and information in the document are true,
accurate and complete.
81
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
2.
Compliance certifications shall be submitted by February 15 of each year, or more
frequently if otherwise specified in an applicable requirement or elsewhere in the permit.
Each certification must include the required information for the previous calendar year
(i.e., January 1 – December 31).
3.
Compliance certifications shall include the following:
4.
a.
The identification of each term or condition of the permit that is the basis of the
certification;
b.
The identification of the method(s) or other means used by the owner or operator
for determining the status of compliance with each term and condition during the
certification period, consistent with ARM 17.8.1212;
c.
The status of compliance with each term and condition for the period covered by the
certification, including whether compliance during the period was continuous or intermittent
(based on the method or means identified in ARM 17.8.1213(7)(c)(ii), as described
above); and
d.
Such other facts as the Department may require to determine the compliance status
of the source.
All compliance certifications must be submitted to the Environmental Protection Agency,
as well as to the Department, at the addresses listed in the Notification Addresses
Appendix Cof this permit.
C. Permit Shield
ARM 17.8, Subchapter 12, Operating Permit Program §1214(1)-(4)
1.
The applicable requirements and non-federally enforceable requirements are included and
specifically identified in this permit and the permit includes a precise summary of the
requirements not applicable to the source. Compliance with the conditions of the permit
shall be deemed compliance with any applicable requirements and any non-federally
enforceable requirements as of the date of permit issuance.
2.
The permit shield described in 1 above shall remain in effect during the appeal of any
permit action (renewal, revision, reopening, or revocation and reissuance) to the Board of
Environmental Review (Board), until such time as the Board renders its final decision.
3.
Nothing in this permit alters or affects the following:
OP0982-05
a.
The provisions of Sec. 7603 of the FCAA, including the authority of the
administrator under that section;
b.
The liability of an owner or operator of a source for any violation of applicable
requirements prior to or at the time of permit issuance;
c.
The applicable requirements of the Acid Rain Program, consistent with Sec. 7651g(a)
of the FCAA;
82
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
d.
The ability of the administrator to obtain information from a source pursuant to Sec.
7414 of the FCAA;
e.
The ability of the Department to obtain information from a source pursuant to the
Montana Clean Air Act, Title 75, Chapter 2, MCA;
f.
The emergency powers of the Department under the Montana Clean Air Act, Title
75, Chapter 2, MCA; and
g.
The ability of the Department to establish or revise requirements for the use of
Reasonably Available Control Technology (RACT) as defined in ARM Title 17,
Chapter 8. However, if the inclusion of a RACT into the permit pursuant to ARM
Title 17, Chapter 8, Subchapter 12, is appealed to the Board, the permit shield, as it
applies to the source’s existing permit, shall remain in effect until such time as the
Board has rendered its final decision.
4.
Nothing in this permit alters or affects the ability of the Department to take enforcement
action for a violation of an applicable requirement or permit term demonstrated pursuant
to ARM 17.8.106, Source Testing Protocol.
5.
Pursuant to ARM 17.8.132, for the purpose of submitting a compliance certification,
nothing in these rules shall preclude the use, including the exclusive use, of any credible
evidence or information relevant to whether a source would have been in compliance.
However, when compliance or noncompliance is demonstrated by a test or procedure
provided by permit or other applicable requirements, the source shall then be presumed to
be in compliance or noncompliance unless that presumption is overcome by other relevant
credible evidence.
6.
The permit shield will not extend to minor permit modifications or changes not requiring a
permit revision (see Sections I & J).
7.
The permit shield will extend to significant permit modifications and transfer or
assignment of ownership (see Sections K & N).
D. Monitoring, Recordkeeping, and Reporting Requirements
ARM 17.8, Subchapter 12, Operating Permit Program §1212(2)&(3)
1.
OP0982-05
Unless otherwise provided in this permit, the permittee shall maintain compliance
monitoring records that include the following information:
a.
The date, place as defined in the permit, and time of sampling or measurement;
b.
The date(s) analyses were performed;
c.
The company or entity that performed the analyses;
d.
The analytical techniques or methods used;
e.
The results of such analyses; and
f.
The operating conditions at the time of sampling or measurement.
83
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
2.
The permittee shall retain records of all required monitoring data and support information
for a period of at least 5 years from the date of the monitoring sample, measurement,
report, or application. Support information includes all calibration and maintenance
records and all original strip-chart recordings for continuous monitoring instrumentation,
and copies of all reports required by the permit. All monitoring data, support information,
and required reports and summaries may be maintained in computerized form at the plant
site if the information is made available to Department personnel upon request, which may
be for either hard copies or computerized format. Strip-charts must be maintained in their
original form at the plant site and shall be made available to Department personnel upon
request.
3.
The permittee shall submit to the Department, at the addresses located in the Notification
Addresses Appendix C of this permit, reports of any required monitoring by February 15
and August 15 of each year, or more frequently if otherwise specified in an applicable
requirement or elsewhere in the permit. The monitoring report submitted on February 15
of each year must include the required monitoring information for the period of July 1
through December 31 of the previous year. The monitoring report submitted on August
15 of each year must include the required monitoring information for the period of
January 1 through June 30 of the current year. All instances of deviations from the permit
requirements must be clearly identified in such reports. All required reports must be
certified by a responsible official, consistent with ARM 17.8.1207.
E. Prompt Deviation Reporting
ARM 17.8, Subchapter 12, Operating Permit Program §1212(3)(b)
The permittee shall promptly report deviations from permit requirements, including those
attributable to upset conditions as defined in the permit, the probable cause of such deviations,
and any corrective actions or preventive measures taken. To be considered prompt, deviations
shall be reported to the Department within the following timeframes (unless otherwise specified
in an applicable requirement):
1.
For deviations which may result in emissions potentially in violation of permit limitations:
a.
An initial phone notification (or faxed or electronic notification) describing the
incident within 24 hours (or the next business day) of discovery; and,
b.
A follow-up written, faxed, or electronic report within 30 days of discovery of the
deviation that describes the probable cause of the reported deviation and any
corrective actions or preventative measures taken.
2. For deviations attributable to malfunctions, deviations shall be reported to the Department
in accordance with the malfunction reporting requirements under ARM 17.8.110; and
3. For all other deviations, deviations shall be reported to the Department via a written, faxed,
or electronic report within 90 days of discovery (as determined through routine internal
review by the permittee).
Prompt deviation reports do not need to be resubmitted with regular semiannual (or other
routine) reports, but may be referenced by the date of submittal.
OP0982-05
84
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
F. Emergency Provisions
ARM 17.8, Subchapter 12, Operating Permit Program §1201(13) and §1214(5), (6)&(8)
1.
An “emergency” means any situation arising from sudden and reasonably unforeseeable
events beyond the control of the source, including acts of God, which situation requires
immediate corrective action to restore normal operation and causes the source to exceed a
technology-based emission limitation under this permit due to the unavoidable increases in
emissions attributable to the emergency. An emergency shall not include noncompliance
to the extent caused by improperly designed equipment, lack of reasonable preventive
maintenance, careless or improper operation, or operator error.
2.
An emergency constitutes an affirmative defense to an action brought for noncompliance
with a technology-based emission limitation if the permittee demonstrates through
properly signed, contemporaneous logs, or other relevant evidence, that:
3.
a.
An emergency occurred and the permittee can identify the cause(s) of the emergency;
b.
The permitted facility was at the time being properly operated;
c.
During the period of the emergency the permittee took all reasonable steps to
minimize levels of emissions that exceeded the emission standards or other
requirements in the permit; and
d.
The permittee submitted notice of the emergency to the Department within 2
working days of the time when emission limitations were exceeded due to the
emergency. This notice fulfills the requirements of ARM 17.8.1212(3)(c). This
notice must contain a description of the emergency, any steps taken to mitigate
emissions, and corrective actions taken.
These emergency provisions are in addition to any emergency, malfunction or upset
provision contained in any applicable requirement.
G. Inspection and Entry
ARM 17.8, Subchapter 12, Operating Permit Program §1213(3)&(4)
1.
OP0982-05
Upon presentation of credentials and other requirements as may be required by law, the
permittee shall allow the Department, the administrator, or an authorized representative
(including an authorized contractor acting as a representative of the Department or the
administrator) to perform the following:
a.
Enter the premises where a source required to obtain a permit is located or
emissions-related activity is conducted, or where records must be kept under the
conditions of the permit;
b.
Have access to and copy, at reasonable times, any records that must be kept under
the conditions of the permit;
c.
Inspect at reasonable times any facilities, emission units, equipment (including
monitoring and air pollution control equipment), practices, or operations regulated
or required under the permit; and
85
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
d.
2.
As authorized by the Montana Clean Air Act and rules promulgated thereunder,
sample or monitor, at reasonable times, any substances or parameters at any location
for the purpose of assuring compliance with the permit or applicable requirements.
The permittee shall inform the inspector of all workplace safety rules or requirements at
the time of inspection. This section shall not limit in any manner the Department’s
statutory right of entry and inspection as provided for in 75-2-403, MCA.
H. Fee Payment
ARM 17.8, Subchapter 12, Operating Permit Program §1210(2)(f) and ARM 17.8, Subchapter 5,
Air Quality Permit Application, Operation, and Open Burning Fees §505(3)-(5) (STATE
ONLY)
1.
The permittee must pay application and operating fees, pursuant to ARM Title 17, Chapter
8, Subchapter 5.
2.
Annually, the Department shall provide the permittee with written notice of the amount of
the fee and the basis for the fee assessment. The air quality operation fee is due 30 days
after receipt of the notice, unless the fee assessment is appealed pursuant to ARM
17.8.511. If any portion of the fee is not appealed, that portion of the fee that is not
appealed is due 30 days after receipt of the notice. Any remaining fee, which may be due
after the completion of an appeal, is due immediately upon issuance of the Board’s
decision or upon completion of any judicial review of the Board’s decision.
3.
If the permittee fails to pay the required fee (or any required portion of an appealed fee)
within 90 days of the due date of the fee, the Department may impose an additional
assessment of 15% of the fee (or any required portion of an appealed fee) or $100,
whichever is greater, plus interest on the fee (or any required portion of an appealed fee),
computed at the interest rate established under 15-31-510(3), MCA.
I. Minor Permit Modifications
ARM 17.8, Subchapter 12, Operating Permit Program §1226(3)&(11)
1.
An application for a minor permit modification need only address in detail those portions
of the permit application that require revision, updating, supplementation, or deletion, and
may reference any required information that has been previously submitted.
2.
The permit shield under ARM 17.8.1214 will not extend to any minor modifications
processed pursuant to ARM 17.8.1226.
J. Changes Not Requiring Permit Revision
ARM 17.8, Subchapter 12, Operating Permit Program §1224(1)-(3), (5)&(6)
1.
The permittee is authorized to make changes within the facility as described below,
provided the following conditions are met:
a.
OP0982-05
The proposed changes do not require the permittee to obtain an air quality
preconstruction permit under ARM Title 17, Chapter 8, Subchapter 7;
86
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
b.
The proposed changes are not modifications under Title I of the FCAA, or as
defined in ARM Title 17, Chapter 8, Subchapters 8, 9, or 10;
c.
The emissions resulting from the proposed changes do not exceed the emissions
allowable under this permit, whether expressed as a rate of emissions or in total
emissions;
d.
The proposed changes do not alter permit terms that are necessary to enforce
applicable emission limitations on emission units covered by the permit; and
e.
The facility provides the administrator and the Department with written notification
at least 7 days prior to making the proposed changes.
2.
The permittee and the Department shall attach each notice provided pursuant to 1.e above
to their respective copies of this permit.
3.
Pursuant to the conditions above, the permittee is authorized to make Section 502(b)(10)
changes, as defined in ARM 17.8.1201(30), without a permit revision. For each such
change, the written notification required under 1.e above shall include a description of the
change within the source, the date on which the change will occur, any change in
emissions, and any permit term or condition that is no longer applicable as a result of the
change.
4.
The permittee may make a change not specifically addressed or prohibited by the permit
terms and conditions without requiring a permit revision, provided the following
conditions are met:
5.
OP0982-05
a.
Each proposed change does not weaken the enforceability of any existing permit
conditions;
b.
The Department has not objected to such change;
c.
Each proposed change meets all applicable requirements and does not violate any
existing permit term or condition; and
d.
The permittee provides contemporaneous written notice to the Department and the
administrator of each change that is above the level for insignificant emission units
as defined in ARM 17.8.1201(22) and 17.8.1206(3), and the written notice describes
each such change, including the date of the change, any change in emissions,
pollutants emitted, and any applicable requirement that would apply as a result of the
change.
The permit shield authorized by ARM 17.8.1214 shall not apply to changes made pursuant
to ARM 17.8.1224(3) and (5), but is applicable to terms and conditions that allow for
increases and decreases in emissions pursuant to ARM 17.8.1224(4).
87
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
K. Significant Permit Modifications
ARM 17.8, Subchapter 12, Operating Permit Program §1227(1), (3)&(4)
1.
The modification procedures set forth in 2 below must be used for any application
requesting a significant modification of this permit. Significant modifications include the
following:
a.
Any permit modification that does not qualify as either a minor modification or as an
administrative permit amendment;
b.
Every significant change in existing permit monitoring terms or conditions;
c.
Every relaxation of permit reporting or recordkeeping terms or conditions that limit
the Department’s ability to determine compliance with any applicable rule, consistent
with the requirements of the rule; or
d.
Any other change determined by the Department to be significant.
2.
Significant modifications shall meet all requirements of ARM Title 17, Chapter 8, including
those for applications, public participation, and review by affected states and the
administrator, as they apply to permit issuance and renewal, except that an application for
a significant permit modification need only address in detail those portions of the permit
application that require revision, updating, supplementation or deletion.
3.
The permit shield provided for in ARM 17.8.1214 shall extend to significant modifications.
L. Reopening for Cause
ARM 17.8, Subchapter 12, Operating Permit Program §1228(1)&(2)
This permit may be reopened and revised under the following circumstances:
1.
Additional applicable requirements under the FCAA become applicable to the facility
when the permit has a remaining term of 3 or more years. Reopening and revision of the
permit shall be completed not later than 18 months after promulgation of the applicable
requirement. No reopening is required under ARM 17.8.1228(1)(a) if the effective date of
the applicable requirement is later than the date on which the permit is due to expire,
unless the original permit or any of its terms or conditions have been extended pursuant to
ARM 17.8.1220(12) or 17.8.1221(2);
2.
Additional requirements (including excess emission requirements) become applicable to an
affected source under the Acid Rain Program. Upon approval by the administrator, excess
emission offset plans shall be deemed incorporated into the permit;
3.
The Department or the administrator determines that the permit contains a material
mistake or that inaccurate statements were made in establishing the emission standards or
other terms or conditions of the permit; or
4.
The administrator or the Department determines that the permit must be revised or
revoked and reissued to ensure compliance with the applicable requirements.
OP0982-05
88
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
M. Permit Expiration and Renewal
ARM 17.8, Subchapter 12, Operating Permit Program §1210(2)(g), §1220(11)&(12), and
§1205(2)(d)
1.
This permit is issued for a fixed term of 5 years.
2.
Renewal of this permit is subject to the same procedural requirements that apply to permit
issuance, including those for application, content, public participation, and affected state
and administrator review.
3.
Expiration of this permit terminates the permittee’s right to operate unless a timely and
administratively complete renewal application has been submitted consistent with ARM
17.8.1221 and 17.8.1205(2)(d). If a timely and administratively complete application has
been submitted, all terms and conditions of the permit, including the application shield,
remain in effect after the permit expires until the permit renewal has been issued or denied.
4.
For renewal, the permittee shall submit a complete air quality operating permit application
to the Department not later than 6 months prior to the expiration of this permit, unless
otherwise specified. If necessary to ensure that the terms of the existing permit will not
lapse before renewal, the Department may specify, in writing to the permittee, a longer
time period for submission of the renewal application. Such written notification must be
provided at least 1 year before the renewal application due date established in the existing
permit.
N. Severability Clause
ARM 17.8, Subchapter 12, Operating Permit Program §1210(2)(i)&(l)
1.
The administrative appeal or subsequent judicial review of the issuance by the Department
of an initial permit under this subchapter shall not impair in any manner the underlying
applicability of all applicable requirements, and such requirements continue to apply as if a
final permit decision had not been reached by the Department.
2.
If any provision of a permit is found to be invalid, all valid parts that are severable from
the invalid part remain in effect. If a provision of a permit is invalid in one or more of its
applications, the provision remains in effect in all valid applications that are severable from
the invalid applications.
O. Transfer or Assignment of Ownership
ARM 17.8, Subchapter 12, Operating Permit Program §1225(2)&(4)
1.
If an administrative permit amendment involves a change in ownership or operational
control, the applicant must include in its request to the Department a written agreement
containing a specific date for the transfer of permit responsibility, coverage and liability
between the current and new permittee.
2.
The permit shield provided for in ARM17.8.1214 shall not extend to administrative permit
amendments.
OP0982-05
89
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
P. Emissions Trading, Marketable Permits, Economic Incentives
ARM 17.8, Subchapter 12, Operating Permit Program §1226(2)
Notwithstanding ARM 17.8.1226(1) and (7), minor air quality operating permit modification
procedures may be used for permit modifications involving the use of economic incentives,
marketable permits, emissions trading, and other similar approaches, to the extent that such
minor permit modification procedures are explicitly provided for in the Montana State
Implementation Plan or in applicable requirements promulgated by the administrator.
Q. No Property Rights Conveyed
ARM 17.8, Subchapter 12, Operating Permit Program §1210(2)(d)
This permit does not convey any property rights of any sort, or any exclusive privilege.
R. Testing Requirements
ARM 17.8, Subchapter 1, General Provisions §105
The permittee shall comply with ARM 17.8.105.
S. Source Testing Protocol
ARM 17.8, Subchapter 1, General Provisions §106
The permittee shall comply with ARM 17.8.106.
T. T. Malfunctions
ARM 17.8, Subchapter 1, General Provisions §110
The permittee shall comply with ARM 17.8.110.
U. U. Circumvention
ARM 17.8, Subchapter 1, General Provisions §111
The permittee shall comply with ARM 17.8.111.
V. Motor Vehicles
ARM 17.8, Subchapter 3, Emission Standards §325
The permittee shall comply with ARM 17.8.325.
W. Annual Emissions Inventory
ARM 17.8, Subchapter 5, Air Quality Permit Application, Operation and Open Burning Fees
§505 (STATE ONLY)
The permittee shall supply the Department with annual production and other information for all
emission units necessary to calculate actual or estimated actual amount of air pollutants emitted
during each calendar year. Information shall be gathered on a calendar-year basis and submitted
to the Department by the date required in the emission inventory request, unless otherwise
specified in this permit. Information shall be in the units required by the Department.
OP0982-05
90
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
X. Open Burning
ARM 17.8, Subchapter 6, Open Burning §604, 605 and 606
The permittee shall comply with ARM 17.8.604, 605 and 606.
Y. Montana Air Quality Permits
ARM 17.8, Subchapter 7, Permit, Construction and Operation of Air Contaminant Sources
1.
Except as specified, no person shall construct, install, alter or use any air contaminant
source or stack associated with any source without first obtaining a permit from the
Department or Board. A permit is not required for those sources or stacks as specified by
ARM 17.8.744(1)(a)-(k).
2.
The permittee shall comply with ARM 17.8.743, 744, 745, 748, and 764.
3.
ARM 17.8.745(1) specifies de minimis changes as construction or changed conditions of
operation at a facility holding an air quality preconstruction permit issued under Chapter 8
that does not increase the facility’s potential to emit by more than 15 tons per year of any
pollutant, except
4.
OP0982-05
a.
Any construction or changed condition that would violate any condition in the
facility’s existing air quality preconstruction permit or any applicable rule contained
in Chapter 8 is prohibited, except as provided in ARM 17.8.745(2);
b.
Any construction or changed conditions of operation that would qualify as a major
modification under Subchapters 8, 9 or 10 of Chapter 8;
c.
Any construction or changed condition of operation that would affect the plume rise
or dispersion characteristic of emissions that would cause or contribute to a violation
of an ambient air quality standard or ambient air increment as defined in ARM
17.8.804;
d.
Any construction or improvement project with a potential to emit more than 15 tons
per year may not be artificially split into smaller projects to avoid air quality
preconstruction permitting; or
e.
Emission reductions obtained through offsetting within a facility are not included
when determining the potential emission increase from construction or changed
conditions of operation, unless such reductions are made federally enforceable.
Any facility making a de minimis change pursuant to ARM 17.8.745(1) shall notify the
Department if the change would include a change in control equipment, stack height, stack
diameter, stack gas temperature, source location or fuel specifications, or would result in
an increase in source capacity above its permitted operation or the addition of a new
emission unit. The notice must be submitted, in writing, 10 days prior to start up or use of
the proposed de minimis change, or as soon as reasonably practicable in the event of an
unanticipated circumstance causing the de minimis change, and must include the
information requested in ARM 17.8.745(1)
91
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Z. National Emission Standard for Asbestos
40 CFR, Part 61, Subpart M
The permittee shall not conduct any asbestos abatement activities except in accordance with 40
CFR 61, Subpart M (National Emission Standard for Hazardous Air Pollutants for Asbestos).
AA. Asbestos
ARM 17.74, Subchapter 3, General Provisions and Subchapter 4, Fees
The permittee shall comply with ARM 17.74.301, et seq., and ARM 17.74.401, et seq. (State only)
BB. Stratospheric Ozone Protection – Servicing of Motor Vehicle Air Conditioners
40 CFR, Part 82, Subpart B
If the permittee performs a service on motor vehicles and this service involves ozone-depleting
substance/refrigerant in the motor vehicle air conditioner (MVAC), the permittee is subject to
all the applicable requirements as specified in 40 CFR 82, Subpart B.
CC. Stratospheric Ozone Protection – Recycling and Emission Reductions
40 CFR, Part 82, Subpart F
The permittee shall comply with the standards for recycling and emission reductions in 40 CFR
82, Subpart F, except as provided for MVACs in Subpart B:
1.
Persons opening appliances for maintenance, service, repair, or disposal must comply with
the required practices pursuant to §82.156;
2.
Equipment used during the maintenance, service, repair or disposal of appliances must
comply with the standards for recycling and recovery equipment pursuant to §82.158;
3.
Persons performing maintenance, service, repair or disposal of appliances must be certified
by an approved technical certification program pursuant to §82.161;
4.
Persons disposing of small appliances, MVACs and MVAC-like (as defined at §82.152)
appliances must comply with recordkeeping requirements pursuant to §82.166;
5.
Persons owning commercial or industrial process refrigeration equipment must comply
with the leak repair requirements pursuant to §82.156; and
6.
Owners/operators of appliances normally containing 50 or more pounds of refrigerant
must keep records of refrigerant purchased and added to such appliances pursuant to
§82.166.
OP0982-05
92
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
DD. Emergency Episode Plan
The permittee shall comply with the requirements contained in Chapter 9.7 of the State of
Montana Air Quality Control Implementation Plan.
Each major source emitting 100 tons per year located in a Priority I Air Quality Control Region,
shall submit to the Department a legally enforceable Emergency Episode Action Plan (EEAP)
that details how the source will curtail emissions during an air pollutant emergency episode. The
industrial EEAP shall be in accordance with the Department’s EEAP and shall be submitted
according to a timetable developed by the Department, following Priority I reclassification.
EE. Definitions
Terms not otherwise defined in this permit or in the Definitions and Abbreviations Appendix
Bof this permit, shall have the meaning assigned to them in the referenced regulations.
OP0982-05
93
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
APPENDICES
OP0982-05
94
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix A INSIGNIFICANT EMISSION UNITS
Disclaimer: The information in this appendix is not State or Federally enforceable, but is
presented to assist Oldcastle, the permitting authority, inspectors, and the public.
Pursuant to ARM 17.8.1201(22)(a), an insignificant emissions unit means any activity or emissions
unit located within a source that: (i) has a potential to emit less than 5 tons per year of any regulated
pollutant; (ii) has a potential to emit less than 500 pounds per year of lead; (iii) has a potential to
emit less than 500 pounds per year of hazardous air pollutants listed pursuant to Sec. 7412 (b) of the
FCAA; and (iv) is not regulated by an applicable requirement, other than a generally applicable
requirement that applies to all emission units subject to Subchapter 12.
List of Insignificant Activities:
The following table of insignificant sources and/or activities were provided by Oldcastle. Because
there are no requirements to update such a list, the emission units and/or activities may change from
those specified in the table.
Emissions Unit ID
EU002
EU004
EU016
EU017
EU039
EU052
EU056
EU057
EU058
OP0982-05
Description
Quarry Drilling
Limestone, Sand and Shale Removal
Coal Storage Piles
Coke Storage Piles
Transfer of Reclaimed Clinker to Ground
Fuel Tanks
Space Heating
Storage Pile for Finish Mill Material Handling System
Post-Consumer Recycled Glass Piles
A-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix B DEFINITIONS and ABBREVIATIONS
"Act" means the Clean Air Act, as amended, 42 U.S. 7401, et seq.
"Administrative permit amendment" means an air quality operating permit revision that:
(a) Corrects typographical errors;
(b) Identifies a change in the name, address or phone number of any person identified in the
air quality operating permit, or identifies a similar minor administrative change at the
source;
(c) Requires more frequent monitoring or reporting by Oldcastle;
(d) Requires changes in monitoring or reporting requirements that the Department deems to
be no less stringent than current monitoring or reporting requirements;
(e) Allows for a change in ownership or operational control of a source if the Department
has determined that no other change in the air quality operating permit is necessary,
consistent with ARM 17.8.1225; or
(f) Incorporates any other type of change which the Department has determined to be
similar to those revisions set forth in (a)-(e), above.
"Applicable requirement" means all of the following as they apply to emission units in a source
requiring an air quality operating permit (including requirements that have been promulgated or
approved by the Department or the administrator through rule making at the time of issuance of the
air quality operating permit, but have future-effective compliance dates, provided that such
requirements apply to sources covered under the operating permit):
(a) Any standard, rule, or other requirement, including any requirement contained in a
consent decree or judicial or administrative order entered into or issued by the
Department, that is contained in the Montana state implementation plan approved or
promulgated by the administrator through rule making under Title I of the FCAA;
(b) Any federally enforceable term, condition or other requirement of any air quality
preconstruction permit issued by the Department under Subchapters 7, 8, 9 and 10 of
this chapter, or pursuant to regulations approved or promulgated through rule making
under Title I of the FCAA, including parts C and D;
(c) Any standard or other requirement under Sec. 7411 of the FCAA, including Sec.
7411(d);
(d) Any standard or other requirement under Sec. 7412 of the FCAA, including any
requirement concerning accident prevention under Sec. 7412(r)(7), but excluding the
contents of any risk management plan required under Sec. 7412(r);
(e) Any standard or other requirement of the acid rain program under Title IV of the FCAA
or regulations promulgated thereunder;
OP0982-05
B-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
(f) Any requirements established pursuant to Sec. 7661c(b) or Sec. 7414(a)(3) of the FCAA;
(g) Any standard or other requirement governing solid waste incineration, under Sec. 7429
of the FCAA;
(h) Any standard or other requirement for consumer and commercial products, under Sec.
7511b(e) of the FCAA;
(i) Any standard or other requirement for tank vessels, under Sec. 7511b(f) of the FCAA;
(j) Any standard or other requirement of the regulations promulgated to protect
stratospheric ozone under Title VI of the FCAA, unless the administrator determines
that such requirements need not be contained in an air quality operating permit;
(k) Any national ambient air quality standard or increment or visibility requirement under
part C of Title I of the FCAA, but only as it would apply to temporary sources permitted
pursuant to Sec. 7661c(e) of the FCAA; or
(l) Any federally enforceable term or condition of any air quality open burning permit
issued by the Department under Subchapter 6.
"Department" means the Montana Department of Environmental Quality.
“Excess Emissions” means any visible emissions from a stack or source, viewed during the visual
surveys, that meets or exceeds 15% opacity (or 30% opacity if associated with a 40% opacity limit)
during normal operating conditions.
"Emissions unit" means any part or activity of a stationary source that emits or has the potential
to emit any regulated air pollutant or any pollutant listed under Sec. 7412(b) of the FCAA. This
term is not meant to alter or affect the definition of the term "unit" for purposes of Title IV of the
FCAA.
"FCAA" means the Federal Clean Air Act, as amended.
"Federally enforceable" means all limitations and conditions which are enforceable by the
administrator, including those requirements developed pursuant to 40 CFR Parts 60 and 61,
requirements within the Montana state implementation plan, and any permit requirement established
pursuant to 40 CFR 52.21 or under regulations approved pursuant to 40 CFR Part 51, Subpart I,
including operating permits issued under an EPA approved program that is incorporated into the
Montana state implementation plan and expressly requires adherence to any permit issued under
such program.
"Fugitive emissions" means those emissions which could not reasonably pass through a stack,
chimney, vent, or other functionally equivalent opening.
"General air quality operating permit" or "general permit" means an air quality operating
permit that meets the requirements of ARM 17.8.1222, covers multiple sources in a source category,
and is issued in lieu of individual permits being issued to each source.
OP0982-05
B-2
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
"Hazardous air pollutant" means any air pollutant listed as a hazardous air pollutant pursuant to
Sec. 112(b) of the FCAA.
"Non-federally enforceable requirement" means the following as they apply to emission units in
a source requiring an air quality operating permit:
(a) Any standard, rule, or other requirement, including any requirement contained in a
consent decree, or judicial or administrative order entered into or issued by the
Department, that is not contained in the Montana state implementation plan approved
or promulgated by the administrator through rule making under Title I of the FCAA;
(b) Any term, condition or other requirement contained in any air quality preconstruction
permit issued by the Department under Subchapters 7, 8, 9 and 10 of this chapter that is
not federally enforceable;
(c) Does not include any Montana ambient air quality standard contained in Subchapter 2 of
this chapter.
"Permittee" means the owner or operator of any source subject to the permitting requirements of
this subchapter, as provided in ARM 17.8.1204, that holds a valid air quality operating permit or has
submitted a timely and complete permit application for issuance, renewal, amendment, or
modification pursuant to this subchapter.
"Regulated air pollutant" means the following:
(a) Nitrogen oxides or any volatile organic compounds;
(b) Any pollutant for which a national ambient air quality standard has been promulgated;
(c) Any pollutant that is subject to any standard promulgated under Sec. 7411 of the FCAA;
(d) Any Class I or II substance subject to a standard promulgated under or established by
Title VI of the FCAA; or
(e) Any pollutant subject to a standard or other requirement established or promulgated
under Sec. 7412 of the FCAA, including but not limited to the following:
(i) Any pollutant subject to requirements under Sec. 7412(j) of the FCAA. If the
administrator fails to promulgate a standard by the date established in Sec. 7412(e) of
the FCAA, any pollutant for which a subject source would be major shall be
considered to be regulated on the date 18 months after the applicable date
established in Sec. 7412(e) of the FCAA;
(ii) Any pollutant for which the requirements of Sec. 7412(g)(2) of the FCAA have been
met but only with respect to the individual source subject to Sec. 7412(g)(2)
requirement.
OP0982-05
B-3
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
"Responsible official" means one of the following:
(a) For a corporation: a president, secretary, treasurer, or vice-president of the corporation
in charge of a principal business function, or any other person who performs similar
policy or decision-making functions for the corporation, or a duly authorized
representative of such person if the representative is responsible for the overall
operation of one or more manufacturing, production, or operating facilities applying for
or subject to a permit and either:
(i) The facilities employ more than 250 persons or have gross annual sales or
expenditures exceeding $25 million (in second quarter 1980 dollars); or
(ii) The delegation of authority to such representative is approved in advance by the
Department.
(b) For a partnership or sole proprietorship: a general partner or the proprietor, respectively.
(c) For a municipality, state, federal, or other public agency: either a principal executive
officer or ranking elected official. For the purposes of this part, a principal executive
officer of a federal agency includes the chief executive officer having responsibility for
the overall operations of a principal geographic unit of the agency (e.g., a regional
administrator of the environmental protection agency).
(d) For affected sources: the designated representative in so far as actions, standards,
requirements, or prohibitions under Title IV of the FCAA or the regulations
promulgated thereunder are concerned, and the designated representative for any other
purposes under this subchapter.
OP0982-05
B-4
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Abbreviations:
ARM
ASTM
BACT
BDT
BTU
CFR
CO
DEQ
dscf
dscfm
EEAP
EPA
EPA Method
EU
FCAA
gr
HAP
IEU
Mbdft
Method 5
Method 9
MMbdft
MMBTU
NOx
NO2
O2
Pb
PM
PM10
psi
scf
SIC
SO2
SOx
TPY
U.S.C.
VE
VOC
OP0982-05
Administrative Rules of Montana
American Society of Testing Materials
Best Available Control Technology
bone dry tons
British Thermal Unit
Code of Federal Regulations
carbon monoxide
Department of Environmental Quality
dry standard cubic foot
dry standard cubic foot per minute
Emergency Episode Action Plan
U.S. Environmental Protection Agency
Test methods contained in 40 CFR 60, Appendix A
emissions unit
Federal Clean Air Act
grains
hazardous air pollutant
insignificant emissions unit
thousand board feet
40 CFR 60, Appendix A, Method 5
40 CFR 60, Appendix A, Method 9
million board feet
million British Thermal Units
oxides of nitrogen
nitrogen dioxide
oxygen
lead
particulate matter
particulate matter less than 10 microns in size
pounds per square inch
standard cubic feet
Source Industrial Classification
sulfur dioxide
oxides of sulfur
tons per year
United States Code
visible emissions
volatile organic compound
B-5
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix C NOTIFICATION ADDRESSES
Compliance Notifications:
Montana Department of Environmental Quality
Permitting and Compliance Division
Air Quality Bureau
P.O. Box 200901
Helena, MT 59620-0901
United States EPA
Air Program Coordinator
Region VIII, Montana Office
10 W. 15th Street, Suite 3200
Helena, MT 59626
All reports under this section, with the exception of 40 CFR 52.1396(n) and (o), shall be
submitted by the owner/operator to the Director, Office of Enforcement, Compliance and
Environmental Justice, U.S. Environmental Protection Agency, Region 8, Mail Code 8ENFAT, 1595 Wynkoop Street, Denver, Colorado 80202-1129.
Permit Modifications:
Montana Department of Environmental Quality
Permitting and Compliance Division
Air Quality Bureau
P.O. Box 200901
Helena, MT 59620-0901
Office of Partnerships and Regulatory Assistance
Air and Radiation Program
US EPA Region VIII 8P-AR
1595 Wynkoop Street
Denver, CO 80202-1129
OP0982-05
C-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix D AIR QUALITY INSPECTOR INFORMATION
Disclaimer:
The information in this appendix is not State or Federally enforceable, but is
presented to assist Oldcastle, permitting authority, inspectors, and the public.
1. Direction to Plant:
Exit Interstate 90 at the Three Forks/Trident, Montana exit. Proceed north towards the
Missouri River Headwaters Park. The facility is located north of the Headwaters Park with the
main office located just east of the railroad tracks.
2. Safety Equipment Required:
Anyone entering the Oldcastle facility shall, at a minimum, have and utilize the following
personnel protective equipment:
a.
b.
c.
d.
Hard Hat,
Safety Glasses,
Hearing Protection, and
Protective Footwear.
Additional personnel protective equipment may be required at the direction of a Oldcastle
representative.
3. Facility Plot Plan:
A copy of the facility Plot Plan is on file with the Department or may be received by contacting
a Oldcastle representative.
OP0982-05
D-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix E POLLUTION CONTROL DEVICE INSPECTION AND
MAINTENANCE PLAN
Although the hard copy of Appendix E has been removed from the permit, the contents of
Appendix E, Pollution Control Device Inspection and Maintenance Plan, remain as applicable
requirements as stated in the Title V Operating Permit #0982-03. The Inspection and Maintenance
Plan was updated within the Title V Operating Permit renewal submittal (#0982-03). To receive a
hard copy of this appendix, please contact one of the following:
The Department of Environmental Quality
Permitting and Compliance Division
Air Quality Bureau
1520 E. Sixth Ave.
P.O. Box 200901
Helena, MT 59620-0901
Bureau Telephone # (406) 444-3490
OR
Oldcastle (US), Inc.
4070 Trident Road
Three Forks, MT 59752
OP0982-05
E-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix F
COMPLIANCE ASSURANCE MONITORING (CAM)
As of September 9, 2015, Trident’s kiln and clinker cooler will be subject to new particulate matter
(PM) emissions limits in accordance with Portland Cement NESHAP, Subpart LLL, also known as
PC MACT Standard (40 CFR 63.1343). The new limits are substantially more stringent than existing
PM limits and are accompanied by requirements to continuously monitor compliance using
parametric monitor systems that are currently installed and maintained as specified in 40 CFR
63.1350(b). Compliance under PC MACT constitutes sufficient and reasonable assurance of
compliance with non-MACT particulate limits.
I.
Emitting Units: EU032, EU034, and EU037 – Finish Mills #2, #3, and #4
Pollutant: PM10
Control Device: Pulse Jet Baghouses
Emission Limit: 0.02 gr/dscm (EU032 only), E = 55.0P0.11-40 (EU034 and EU037 only)
Monitoring Approach: Key elements of the monitoring approach for this CAM applicable
emitting unit are contained in Table I. CAM plan changes were submitted in Oldcastle’s
application for Title V operating permit renewal (#0982-03) and is on file with the
Department. Complete copies of this CAM plan are available from the Department upon
request.
Table I
A. General Criteria
Indicator
Measurement Approach
Indicator Range for Mill #2 and #4
Indicator Range for Mill #3
B. Performance Criteria
Data Representativeness
Verification of Operational Status
Quality Assurance/Quality Control
Monitoring Frequency
Data Collection Procedures
Averaging Period
Monitoring Initiation
OP0982-05
Baghouse differential pressure.
Inlet and outlet of the baghouses is monitored using a
differential pressure transducer. The signal from the pressure
transducer is recorded using a data acquisition system. Oneminute differential pressure values collected will be summed
and averaged every 24 hours.
An excursion is defined as a daily average differential pressure
of below 1.25 or above 10 inches of water pressure. An
excursion triggers an inspection and possible corrective
action.
An excursion is defined as a daily average differential pressure
of below 2.5 or above 10 inches of water pressure. An
excursion triggers an inspection and possible corrective
action.
Pressure drop across the baghouses is measured across the
tube sheet. The minimum accuracy of the device is ± 1 inch
of water.
Pressure drop is continuously monitored and recorded.
Pressure transducer is calibrated in accordance with
manufacturer’s recommendations.
Every minute
Inlet and outlet of the baghouses is monitored using a
differential pressure transducer. The signal from the pressure
transducer is recorded using a data acquisition system. The
data will be permanently stored in the plant data historian.
24-hour
Commenced with earlier permit revisions. On-going.
F-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016
Appendix G ALTERNATE TESTING FREQUENCY
The Department has reviewed Oldcastle's request to modify their Method 5 testing frequency for
the below listed sources located at the Trident Facility and determined that Oldcastle may test one
representative emitting unit per group of emitting units in lieu of test all units in the group. The
emitting unit groups were determined by looking at the individual emitting unit and what subpart of
40 Code of Federal Regulations (CFR) Part 60, New Source Performance Standards, applies to it.
The Department’s decision is to allow Method 5 testing on a five year basis for EU009 – Crusher
Screen, EU036 – Finish Mill #4 Separator, and EU020 – Coke Silo. These three EU’s were chosen
because they have the highest reported actual emissions of each group and any recorded exceedance
will warrant testing on the rest of the EU’s in each group.
Emitting
40 CFR 60
Unit (EU)
Subpart
EU008
EU009
EU064
EU032
EU034
EU036
EU037
EU046
EU047
EU048
EU049
EU050
EU051
EU062
EU015
EU018
EU019
EU020
OOO
OOO
OOO
F
F
F
F
F
F
F
F
F
F
F
NONE
NONE
NONE
NONE
OP0982-05
Name
Primary Crusher
Crusher Screen
Secondary Crusher
Finish Mill #2
Finish Mill #3 (non-operational)
Finish Mill #4 Separator
Finish Mill #4
Cement Transfer Silos #1-13 to Bulk Load Silos #14-25
Cement Silos #14-25
Cement Silos #16-30
Cement Truck Loadout #1
Cement Truck Loadout #2
Cement Railcar Loadout Spout/Cement Railcar Transfer (Elevator)
CKD Dust Silo
Fuel Transfer/Crushing
Coal Silo
Fuel Elevator (Coal)
Coke Silo
G-1
Date of Decision: 03/29/2016
Effective Date: 04/29/2016