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1477 Journal of Applied Sciences Research, 9(3): 1477-1483, 2013 ISSN 1819-544X This is a refereed journal and all articles are professionally screened and reviewed ORIGINAL ARTICLES Biogenic amines and chemical composition of different formulations used for manufacture of processed cheese 1 Mohamed A.G, 2M.M. Deabes, 1Fatma A.M. Hassan, 1Ali, K. Enab and 2A.A.K. Abou- Arab ¹Department of Dairy science, National Research Center, Dokki, Giza, Egypt. ²Department of Food Toxicology and Contaminants, National Research Center, Dokki, Giza, Egypt. ABSTRACT Biogenic amines (BAs) are low molecular weight nitrogenous bases, they were found in fermented foods and cheese. Four formulations were prepared to produce processed chesse These formulations are: (1) Ras cheese, cheddar cheese, butter, skim milk powder, strong emulsifying (Kusomel – 2394) and water, (2) The previous constituents with weak emulsifying (Kusomel -2211), (3) White cheese, butter, skim milk powder, strong emulsifying (K- 2394) and water, (4) The previous formulation with weak emulsifying (K-2211). Chemical composition of these ingredients, the resultant processed cheese and its physical properties as penetrometer reading (mm), oil separation, melting index and color parameters were determined. Five biogenic amines contents (mg/kg) of processed cheese from different formulations were determined by HPLC/UV. Data proved that slightly significant differences (p≤0.05) were observed among the chemical composition, i.e. T.S, F/D.M, protein and ash. On the other hand, non significant differences (p≥0.05) were detected between the formulations (1, 2) and (3, 4). Data also, indicated that the firmness of formulations increased with hard cheese formulations. Regarding to oil separation index, data revealed that significantly affected was detected. Highly significant differences was observed in the formulations (3, 4) than that detected in formulations (1, 2). The same trend was observed in the melting Index. Whiteness of formulation (3, 4) increased significantly (p≤0.05) than the formulations (1,2). Similar trend was observed with the intensity of green (a- value), while significant differences (p≤0.05) was detected with yellow (b- value) color. Total biogenic amines contents (mg/kg) were highest in formulation (4) than other three formulations. Whereas formulation (1) contains lowest concentration of histamine than other formulations. On the other hand formulation (2) had lowest content of tyramine than other formulations. So we must use formulation (1) and formulation (2) to produce processed cheese with low content of histamine and tyramine to overcome the problem of biogenic amines. Key words: Biogenic amines, HPLC, chemical composition, formulations, processed cheese. Introduction Milk and milk products are very important in human nutrition and, among them; cheese is considered a good source proteins, vitamins and minerals. However, cheese is one of the most fermented foods commonly associated with BAs contamination. These compounds are basic nitrogenous compounds formed by series of microorganisms, mainly by decarboxylation of amino acids or “in vivo” also by deamination and transamination of aldehydes and ketones (Loizzo et al., 2012).The most abundant and frequent BAs in food are putrescine, tyramine, histamine, and cadaverine. Putrescine can be formed from ornithine decarboxylation or agmatine deamination, while tyramine, histamine, and cadaverine are synthesized by tyrosine, histidine and lysine decarboxylation, respectively (Ten Brink et al., 1990). BAs production and accumulation, necessarily requires the presence of decarboxylase- or deiminase-positive microorganisms, the presence of amino acid precursors and several other environmental factors such as pH, ethanol and temperature (Arena et al., 2008; Fernandez et al., 2007b; Marcobal et al., 2006). Although BAs can be found in a variety of foodstuffs such as fish products, they are usually associated with foods and beverages whose elaboration involves fermentation and ripening processes, such as cheese, wine or cider (Ten Brink et al., 1990). Consumption of food containing high levels of BAs is considered undesirable since it can be associated with several toxicological problems such as respiratory distress, headache, hyper- or hypo-tension or allergies (Ladero et al., 2010). These problems are especially severe in consumers with low levels of the enzymes involved in the detoxification system (mono and diamine oxidases), either by genetic disorders (Caston et al., 2002) or medical treatments (Halasz et al., 1994; Brown et al., 1989; Joosten and Northolt, 1987). Corresponding Author: Fatma A.M. Hassan, Department of Dairy science, National Research Center, Dokki, Giza, Egypt. E-mail: [email protected] 1478 J. Appl. Sci. Res., 9(3): 1477-1483, 2013 In cheese, it has been observed that the ripening process (involving proteolysis) contributes to an increase in the amino acid availability and that cheeses with long ripening periods contained high BAs concentrations (Fernandez et al., 2007a).Cheeses represent an ideal environment for amine production (Chang et al., 1985; Edwards and Sandine, 1981). Raw milk cheese showed remarkably higher biogenic amines compared with pasteurized milk cheese. Therefore, pasteurization of milk causes a decrease in final biogenic amine content of cheese as a result of the reduction of its microbial count. Some biogenic amines in cheese may arise from decarboxylation of amino acids by micro organisms (Joosten and Olieman, 1986), but other can be natural (Bardòcz, 1995). On the other hand, BAs accumulation requires the presence of decarboxylase positive microorganism (Ladero et al., 2010). The presence of biogenic amines in cheeses has been investigated previously (Novella – Rodiguez et al., 2000 ; Valsamaki et al., 2000). The aim of this work is to manufacture of processed cheese by using different emulsifier salts (Weak – Strong) and studied the effect of these salts on both cheese and fresh cheese ripening to choose the best emulsifier salts which produce low biogenic amines in cheese to overcome the problem of biogenic amines. Materials And Methods Materials 1- Raw materials for preparing processed cheese (PCs): Ras cheese (one month old) was obtained from Arabic Food Industrial Co. (Domety), 6th October City, Egypt. Also matured cheddar cheese (8 months old) and kosomel emulsifying salt K-2394 (Rhone- Poulenc Chimic- France) was obtained from International Dairy and Foods Co. (Millkyland), 10th Ramadan City, Egypt. Low heat skim milk powder and butter were procured from Irish Dairy Board, Grattan House, and lower Mountst. Dublin Ireland Goat milk was obtained from a herd (20-30 heants) of private farm in Gizacdistrict. Chemical composition of the ingredients used in manufacturing processed cheese spread is presented in Table (1). 2- Chemicals and reagents: Dansyl chloride (5- {Dimethylamino} naphtalene -1- sulfonyl chloride), Histamine-2HCl, tyramine - HC1, cadaverine - 2 HC1, putrescine -2 HC1, -3HC1 and β-phenylethylamine were purchased from (Sigma- Co. Louis, Mo 63178 U.S.A). Methods: Manufacture of processed cheeses: Processed cheeses were manufactured according to the method of Meyer (1973) young Ras and matured cheddar cheeses, emulsifying salt (2.5%), butter, skim milk powder and water were placed into the processing batch type kettle of 10kg capacities, a pilot machine locally made in Egypt (Mohamed,2004) in National Research Center. manufactured from cow's milk Physical analysis: The PCs penetration was measured using a penetrometer (Kochler Instrument Co. Inc., USA) as described by Gupta and Reture (1993). The penetration depth was recorded in units of 0.1mm.) Oil separation in (mm) was determined according to the method outlined by Thomas (1973). Meltability in millimeters (mm) of the PCs samples was measured as described by Olsen and Price (1958) with a slightly modification by Savello et al., (1989). Color penetrometer using a Hunter Lab. Colorimeter Model b25 A-2 (Hunter Assoc. Lab. Inc. Va, USA) and the instruction of user manual. The instrument was first standardized using a reference with white surface. As in the Hunter L, a and b scale describe lightness to white (100), redness (+) to greeness (-) and yellowness (+) to blueness (-), respectively, were measured. 1-Determination of biogenic amines in Cheese: 1479 J. Appl. Sci. Res., 9(3): 1477-1483, 2013 Five biogenic amines included histamine, tyramine, cadaverine, putrescine, and β-phenylethylamine were extracted and determined in all tested samples according to Deabes (2000) ; Mietz and Karmas (1977) as follows: Reagents: 1.Dansyl chloride solution: 500mg of dansylchloride were dissolved in 100 ml acetone. 2.Standard solutions: Stock standard solutions of the tested amines: 25mg of each standard pure amines histamine-2HCl, tyramine - HCI, cadaverine - 2 HCI, putrescine -2 HCI and β-phenylethylamine were dissolved in 50 ml distilled water individually. 3.Working standard solutions Two milliliters of each stock standard solution were pipetted into 100 ml volumetric flask and diluted to volume with 5% trichloroacetic acid (TCA). This solution is prepared freshly (weakly) and stored in a refrigerator. Mobile phase solvents consist of: Solvent A : Acetonitrile: 0.02 N acetic acid (1:9) Solvent B: 0.02 N acetic Acid: acetonitrile: methanol ( 1 : 9 : 9). Condition of HPLC analysis as follow: Time (min.) Flow rate (ml/min) 0 10 20 25 1 1 1 1 Solvent A% B% Curve 25 10 5 25 75 90 95 75 6 6 6 Apparatus: High performance liquid chromatography (HPLC) (Waters 600) was used to dansylamines determination. The system equipped with delivery system, reverse phase CI8 Nucleosil column 250 x 4 mm, 10m packing,(Macherey - Naggl). The detection was performed using U.V detector (Waters 486) at wavelength 254 nm using linear program of 25 min period and 1 ml / min constant solvent flow rate. Data were integrated and recorded using a Millennium Chromatography (Waters, Milford MA 01757). Methods: Extraction: Twenty five gram of homogenized cheese was blended with 125 ml of 5% TCA for 3 min using a warning blender then filtration was achieved using filter paper Whatman No.(l). Ten milliliters of the extracts was transferred into a suitable culture tube with 4g NaCl and 1 ml of 50 % NaOH then extracted three times by 5 ml n-butanol / chloroform (1:1 v/v) stoppered and shaked vigorously for 2.0 min. followed by centrifugation for 5.0 min. at 3000 rpm and the upper layer was transferred to 50 ml separating funnel using disposable Pasteur pipette. To the combined organic extracts (upper layers), 15 ml of n-heptane was added and extracted three times with 1.0 ml portions of 0.2 N HC1, the HC1 layer was collected in a glass stoppered tube. Solution was evaporated just to dryness using water bath at 95°C with aid of a gentle current of air. Formation of dansylamines: Two hundred µL of each stock standard solution (or sample extract) were transferred to a culture tube and dried under vacuum. About 0.5 ml of saturated. NaHCO3 solution was added to the residue of the sample extract (or the standard). Stoppered and carefully mixed to prevent loss- due to spattering. Carefully, 1.0 ml dansyl chloride solution was added and mixed thoroughly using vortex mixer. The reaction mixture was incubated at 55°C for 45 min. About 10 ml of distilled water were added to the reaction mixture, stoppered and shaked vigorously using vortex mixer, then the extraction of dansylated biogenic amines was carried out using three times of 5.0 ml portions of diethylether, stoppered, shaked carefully for 1.0 min and the ether layers were collected in a culture tube using disposable pasteur pipette. The combined ether extracts 1480 J. Appl. Sci. Res., 9(3): 1477-1483, 2013 were carefully evaporated at 35°C on hot plate with aid of current air. The obtained dry film was dissolved in 1ml methanol, then 10 µLwere injected in HPLC. Calibration: Two hundred of each stock standard solutions were transferred to glass stoppered tube. Using a current of air on dry bath, at 90°C the solution was evaporated to <200 µL. Dansyl derivatives were prepared above the residue was dissolved in 5.0 ml acetonitrile (1ml = 20 µg or 50 µL = lµg each of the derivatives). Injection was carried out using 20 µL of each calibrated. The elution pattern of dansyl derivatives was as follows:, B-phenylethamine, Putrescine, Cadaverine, Histamine and Tyramine. Calculation: Peaks area of each of the eight dansylamines (standard or the examined sample) were obtained from the HPLC Millennium report and the concentrations were calculated according to the follow equation: ppm of each dansylamine = (P /P* ) x dilution factor of sample. Where P = peak area of the dansylamine in sample P* = peak area of standard. Statistical analysis was carried out according to SAS(2004). Results And Discussion Processed cheese is a product obtained by blending different types of cheeses and maturity with melting salts emulsifying. In the present investigation two types of salts strong and weak (K. 2394 and K. 2211) were studied. Chemical composition of processed cheese ingredients, i.e. Ras cheese, Cheddar cheese, white cheese, butter and skim milk powder were determined as shown in (Table 1). Formulations ingredients of the different blends used for manufacture of processed cheese were determined and data are illustrated in Table (2) it is clear that The first and second formulations consist of hard cheese (Ras and Cheddar cheese) Butter, Skim milk powder (S.M.P) and water and strong emulsifying salt (Kusomel K- 2394) in formulation (1) as well as weak emulsifying salt (Kvsome K- 2211) in formulation (2). On the other hand, the third and fourth formulation consist of white cheese, Butter and Skim milk powder (S.M.P) and water and strong emulsifying salt kusomel (K- 2394) in formulation (3) and weak emulsifying salt (K-2211) in formulation (4). Gross chemical composition of the previous four formulations at various levels of hard and white cheese and strong or weak emulsifying salts were studied and data are presented in Table (3). Results indicated that, there were slightly significant differences (p<0.05) among the chemical composition, i.e. T.S., F/DM, protein and ash. However, lactose content in formulation (3) and (4) (made form white cheese) is higher content than in formulation (1) and (2) (made from hard cheese), these results may be due to the limitation growth and activity of an resident micro-flora, such as heat resistant proteinases or psychrotrophic bacteria present and enzymes in the product, which cause hydrolysis of lactose to lactic acid (Younis and Hsieh 1991) and also the type of cheese formulation may affected. Physical properties of different formulations in the present study were determined and data summarized in Table (4). A penetrometer reading expressed in (mm) was used for the determination of the firmness of resulted processed cheese. It is clear that formulations made by using white cheese and emulsifying salts were significantly affected (p<0.05), while penterometer reading of formulations made by using hard cheese and emulsifying salts were decrease (firmness increased). Statistical analysis showed non significant differences between the formulations (1 & 2) and (3 & 4). The same table showed that the oil separation indexes in the investigated formulations were significantly affected due to the type of formulation (cheese and emulsifying salts). Significant increase (P≤0.5) was observed in the formulations (3) and (4) than that detected in formulations (1) and (2). The decreased of oil separation proved that the emulsifying salts were suitable for maintaining a uniform structure and distribution of protein and fat contents after the melting stage, also adjusting the pH to desired levels avoid any oil separation from the products (Younis et al., 1991). Regarding to melting index, the same trend of oil separation was observed. The formulations (3 & 4) from white cheese and emulsifying salts had a greater meltability values than that of formulations made from hard cheese and emulsifying salts (formulations 1 & 2). Data indicated that the difference between types of emulsifying salts were not significant (p≤0.05). Table (5) show that wheteness (L- value) of formulation (3 & 4) from white cheese and emulsifying salts increased significantly (p≤0.05) than formulation (1 & 2) from hard cheese and emulsifying salts. The same 1481 J. Appl. Sci. Res., 9(3): 1477-1483, 2013 trend was observed with the intensity of green (a- value), while insignificant difference detected with yellow (Bvalue) color. Biogenic amine contents (mg/kg) of processed cheese were determined and obtained data are presented in Table (6). Formulation (1) from hard cheese and strong emulsifying salt had a lowest content of Histamine (0.53) than other formulations whereas formulation (2) from hard cheese and weak emulsifying salt had a lowest content of both putrescien (7.31) and tyramine (0.3). On the other hand, formulation (3) from white cheese and strong emulsifying had lowest content of β- Phnyethylamine (0.35), whereas formulation (4) from white cheese and weak emulsifying salts had lowest content of cadvarine (11.2) and biogenic amines than other formulation to overcome problems such as respiratory distress, head ache, hyper or hyper tension as allergie (Ladevo et al., 2010). The principal biogenic amines found in cheese are generally Tyramine, Histamine, Cadverine, Putrescine and TRP However wide variations in their concentrations have been observed, mostly related with milk hygienic conditions and cheese manufacturing practices ( Loizzo , et al., (2012). The effects of salt during cheese preparation include control of microbial growth and activity, control of various enzyme activities, reduction of cheese moisture content and physical changes in cheese proteins that can influence cheese texture, flavour development and formation of BAs from free amino acids. Different salt content could be related with the variation of microflora composition, leading in a second time to different BAs formation. In particular low NaCl concentrations seem to improve the accumulation of BAs while high salt concentrations seem to inhibit BAs production. The decrease of the BAs concentration could be explained by the inhibitory effect of high salt content on the growth rate of BA-producing bacteria (Gardini et al., 2001) and/or on the amino acid decarboxyl-ation activities (Chander,et al., 1988). In the study of Andic, et al., (2010) reporting the BAs contents of 30 samples of herby cheeses, the salt content of the samples was found between 4.73 and 13.80% and generally the salt value was high in samples that had low BAs levels. The prevailing amine was in all cases TYR (18.0—1125.5 mg kg-1), followed by CAD (ND-1844.5 mg kg-1) or PUT (ND-847.0 mg kg-1 ); HIS content generally was found higher than 100 mg kg-1 .The simultaneous effects of processing factors on BAs content, proteolysis and sensory score of Iranian white brine cheese were studied in 12 cheeses also by Aliakbarlu, (2011). It was found that HYS and CAD had the largest quantity while TYR content was negligible. Brine concentration in the range 10—13% has been demonstrated to affect significantly the BAs accumulation in this kind of cheeses. In young cheese samples (ripening time = 25 days), BAs content decreased by increasing brine concentration while in ripened cheese samples, it has positive effect on BAs accumulation. Authors ascribed this effect to sodium chloride enhanced activity of halotolerant lactobacilli which can cause massive formation of CAD and, to a less extend, PUT. On the other hand, decreasing of BAs content in cheese can be had several causes. According to Valsamaki et al. (2000), a dynamic equilibrium seems to exist between cheese and brine and many low molecular weight compounds (such as BAs and free amino acids) can migrate from cheese towards the brine. In general, biogenic amines in foods are of concern in relation to both food spoilage and food safety. They are generated either as the result of endogenous amino acid de-carboxylase activity in raw food materials, or by the growth of decarboxylase-positive microorganisms under conditions favourable to enzyme activity. As the microbial spoilage of food may be accompanied by the increased production of decarboxylases. The presence of biogenic amines might serve as a useful indicator of food spoilage (Halasz et al 1994). Conclusion: It could be concluded that the formulation from hard cheese and strong emulsifying kusomel – 2394 was recommended because it decreased the histamine content which cause allergies to the children. Also the formulation hard cheese and weak kusomel 2211 was recommended in order to decrease the amount of tyramine. Table 1: Chemical composition (%) of the ingredients used in manufacture of processed cheese. Ingredients Composition Ras cheese Cheddar cheese Soft cheese. T.S Fat Total protein Soluble Nitrogen Lactose Ash ND= Non detection 54.96 24.88 22.24 0.66 1.60 5.70 65.40 34.70 25.38 1.20 0.10 5.41 29.98 10.5 13.5 N.D. 3.0 2.1 Cow butter 84.00 82.00 N.D N.D N.D N.D Skim powder 96.00 0.99 37.13 0.83 47.50 7.89 milk 1482 J. Appl. Sci. Res., 9(3): 1477-1483, 2013 Table 2: Formulations of the different blends used for manufacture of processed cheese (percent) Ingredients Blends 1 2 3 Ras cheese 38.44 38.44 Cheddar 12.80 12.80 White cheese 64.48 Butter 10.26 10.26 12.48 S.M.P 5.12 5.12 6.45 Emulsifying strong I 2.50 1.93 Emulsifying weak II 2.50 Water 30.88 30.88 14.25 Total 100 100 100 4 64.48 12.89 6.45 1.93 14.25 100 Table 3: Chemical composition of different formulation used for manufacture of spread process cheese (percent) Composition Blends 1 2 3 4 T.S 44.65 44.70 44.68 44.66 Fat/ D.M 49.86 49.88 49.90 49.88 Protein 14.28 14.30 14.26 14.22 Lactose 3.00 2.95 6.05 6.06 Ash 3.92 3.97 4.01 4.03 pH 5.74 5.70 5.76 5.71 Table 4: Physical properties of different formulations used for manufacture of processed cheese. Composition Types 1 2 3 Pentrometer reading (mm) 150 16.2 175 Oil separation (1%) 28.11 26.00 32.55 Melting Index 90 96 155 4 181 30.33 166 Table 5: Color parameters of different formulations used formulation of processed cheese. Composition Blends 1 2 3 L 86.01 85.99 89.22 A -1.58 -1.60 -1.82 B 25.29 25.33 23.91 L- Value = Whiteness A= Value = green colour B- Value = yellow colour 4 89.03 -1.83 23.98 Table 6: Biogenic amine contents (mg/kg) of different formulations. Biogenic amines concentration (mg/kg) Formulation 1 2 3 4 β- phenyethylamine Putrescine Cadaverine Histamine Tyramine 3.41 0.61 0.35 1.20 11.01 7.31 13.84 9.23 67.0 26.3 18.1 11.2 0.53 2.13 5.6 14.9 0.43 0.3 2.6 1.9 Total biogenic amines 82.38 36.65 40.49 38.43 of References Aliakbarlu, J., M. Alizadeh, S. Medhi, R. Rohani and N. Agh, 2011. Biogenic amines in Iranian white brine cheese: modelling and optimisation of processing factors. International Journal of Dairy Technology, 64: 417-24. Andic, S., H. Genccelep and S. 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