Study on the Productivity of Multi-fractured Horizontal Wells in
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Study on the Productivity of Multi-fractured Horizontal Wells in
EASTERN ACADEMIC FORUM Study on the Productivity of Multi-fractured Horizontal Wells in Ultra-Low Permeability Reservoirs YANG Chuncheng 1, XU Ziyi 2, YIN Chao 3, ZHONG Huiying 1, YIN Hongjun 1 1. Key Laboratory of Ministry of Education. PRC, Northeast Petroleum University, Daqing, China, 163318 2. College of Petroleum Engineering, China University of Petroleum, Beijing, China, 102249 3. Oil Recovery Plant No.5, Daqing Oilfield Corp. Ltd., Daqing, Heilongjiang, 163513 [email protected] Abstract: Based on the equivalent radius model, a productivity model for ultra-low permeability reservoirs was developed, which considered the influence of the threshold pressure gradient and the variable mass flow in fractures, and the effect of threshold pressure gradient, fracture number, fracture half-length, fracture angel, and fracture distribution on the productivity were analyzed. The results show that the greater the threshold pressure gradient, the greater the effect of it on multi-fractured horizontal well productivity, so the threshold pressure gradient must be accounted to evaluate the productivity in ultra-low permeability reservoirs. With the increase of fracture number, fracture half-length and fracture angel, the productivity increases. In order to obtain higher productivity, the angle between the fracture and horizontal well should be between 75 and 90 degree. When the total half-length of the fracture is certain, reducing the fracture interference, the length of the outer fractures should be bigger than that among the inner fractures. The research results provide a scientific basis for the design of multifractured horizontal wells in ultra-low permeability reservoirs. Keywords: Multi-fractured horizontal wells, Ultra-low permeability, Threshold pressure gradient, Productivity 1 Introduction In recent years, development of multi-fractured horizontal well technologies has become one of the important technologies for tight reservoir development. This has caused tremendous interest in oil and gas productivity from unconventional reservoirs all over the world, especially in ultra-low permeability reservoirs [1-2]. With the increase in oil and gas demands and the limited amounts of conventional reserves, ultra-low permeability reservoirs are expected to play a key role in meeting the energy needs in decades to come. It is highly desirable to have access to methods capable of predicting productivity of multi-fractured horizontal wells. Many researchers have made important efforts and laid foundation contributions for the productivity prediction of fractured horizontal well. Lang Zhaoxin, et al. [3-4] suggested an analytical model of horizontal well with multiple transverse hydraulic fractures by using potential energy theory and superposition principle, they assumed linear flow from reservoir to fracture, and linear and converging radial flow inside the fracture. In their approach, flow convergence is modeled using the choke skin factor. Zeng Fanhui, et al. [5-7] studied an unsteady state model for fractured horizontal well with finite conductivity fracture. By dividing the fracture into N segments, a series of equations had been solved to calculate the pressure distribution and contribution of each segment to the total flow by assuming each segment as a uniform flux source. Wan and Aziz [8] presented a semi- analytical well model for horizontal wells with multiple hydraulic fractures. Guo Boyun and Yu Xiance [9] proposed productivity index models for oil and gas horizontal wells with multiple hydraulic fracturesproducing under pseudo-steady state conditions. In their model, radial flow in the non-fractured area of reservoir is combined with linear flow towards fractures in the fractured region, and linear and radial flow in the fractures toward the wellbore. Lian Peiqing, et al [10] developed an unsteady state model to predict the performance of multilateral wells, which coupled a reservoir inflow model with a wellbore flow model 85 EASTERN ACADEMIC FORUM to calculate the production rate from each lateral and pressure drop along lateral wellbore was considered in the model. In previous studies productivity prediction of fractured horizontal well, it has considered a more comprehensive in the flow characteristics and fracture parameters, but largely have ignored the problem of the threshold pressure gradient in the ultra-low permeability reservoirs. The results often have larger error, and mostly the whole fracture is assumed to be a point sink or line sink, that the fluid is uniform inflow along the fracture plane. For this reason, on the basis of previous studies, considering the variable mass flow in fractures and non-darcy flow in reservoir, a percolation model of fractured horizontal well in accord with the actual oilfield was developed in ultra-low permeability. The effect of fracture number, fracture half-length, fracture spacing and other factors on the productivity of fractured horizontal well under different threshold pressure gradient has been analyzed, and got some useful conclusions. 2 Physical Models There is a horizontal well in the reservoir which the effective thickness is h, the number of fracture are N, the length of upper wing is xfu, the length of lower wing is xfd, the width of fracture is w, the permeability of fracture is Kf, the productivity all comes from fractures, the upper and lower wing of each fracture can be divided into some segments, the number of segment are M, the length of each small segment is Δxf. The basic assumptions of the model as follows: (1) The reservoir is homogeneous, with the coordinates aligned with the principal permeability directions. (2) Reservoir and fracture fluid are single-phase and slightly compressible with a constant compressibility. (3) Formation properties are independent of pressure. (4) Fractures completely go through the formation, fracture height is equal to the thickness of the reservoir. (5) The fracture plane may have an angle to the wellbore. 3 Mathematical Models 3.1 Reservoir-inflow For the fracture has been divided into many small segments, according to the equivalent radius principles, each segment can be equivalent to a vertical well [11]. The equivalent radius of each segment can be expressed as: rwef , kl 0.5xf , kl exp ln 2 1.5 (1) Where rwef,kl is the equivalent radius of fracture k in segment l, m; Δxf, kl is the length of fracture k in segment l, m. According to the principle of superposition, the potential at any point in the formation can be expressed as: M= 1 N 2M xf ,kl qf , k l ln rM, kl C 2πh k 1 l 1 (2) Where ΦM is any point in the formation, m2· Pa/Pa· s; qf, kl is the unit length oil productivity of fracture k in segment l , m3/s/m; rM, kl is the distance from fracture k in segment l to any point in the formation, m; C is the constant. To take a special point in the supply boundary and each equivalent vertical well borehole wall, the relationship between the each equivalent vertical well bottom hole flowing pressure and flow rate which considering the threshold pressure gradient can be expressed as: 86 EASTERN ACADEMIC FORUM pe pwfff ,ij rij , kl N 2M x 2πKh k 1 l 1 q f , kl f , k l ln Re Re rij ,c rij , kl (3) 2 2 xij xkl yij ykl i kor l rwef , kl i kand j l (4) Where K is the reservoir permeability, m2; μ is oil viscosity, Pa· s; pe is the boundary pressure, Pa; pwfff, ij is the borehole wall pressure of fracture i in segment j, Pa; Re is the supply radius, m; λ is the threshold pressure gradient, Pa/m; rij, kl the distance from fracture k in segment l to fracture k in segment l, m; rij, c is the distance from fracture i in segment j to the center of horizontal wellbore, m. 3.2 Fracture-inflow As shown in the Figure 1, due to the flow to the wellbore after fluid to flow into the fractures is one-dimensional linear flow, the relationship for fracture i can be expressed as: For upper wing of fracture i: pf ,ij pf , i j 1 pf , ij pwf,i qfc, i j xf ,ij K fi wh qfc, i j xf , ij 2 K fi wh j M (5) j M (6) For lower wing of fracture i: pf , ij pwf,i qfc, i j xf , ij 2 K fi wh pf ,ij pf , i j 1 j M 1 qfc, i j xf , ij K fi wh (7) j M 1 (8) Where the cross section rate of fracture i in segment j is: qfc,i j j xf , ij qf , im m 1 2M x q f , ij f , im m j ( 9) Figure 1 Schematic diagram of reservoir-fracture seepage Where pf, ij is the center pressure of fracture i in segment j, Pa; pwf,i is the intersection of pressure between fracture i and wellbore, Pa; Kfi is the permeability of fracture i, m2; qf, im is the unit length oil productivity of fracture i in segment m, m3/s/m; qfc, ij is cross section rate of fracture i in segment j, m3/s. 87 EASTERN ACADEMIC FORUM 3.3 Wellbore flow According to the hydrodynamic theory, due to the horizontal wellbore wall friction and the fracture fluid convergence, there is a certain pressure in the process of horizontal wellbore flow. As showed in the Figure 2, to take a short between fracture i and fracture i+1 on the wellbore do a research, the outlet pressure of fracture i left end is p1i, inlet pressure of right end is p2i. According to the conservation of mass and momentum conservation, if considering the frictional and acceleration pressure drop in the wellbore flow model, the wellbore flow equation can be expressed as: (10) p1(i 1) p1i pfrici pacci Where the acceleration pressure drop is: pacci v12i v1(2 i 1) p2i p1i v12i v22i (11) The pressure drop from the left end of fracture i+1 to the right end of fracture i is: p1( i 1) p2i f i Qof2 i Li 4π 2 rw5 3 ,N i 2,, (12) And the cross section rate of fracture i is: Q of ( i 1) qofi Qofi = qofi (i N) (13) (i N) Where fi is the wellbore wall surface friction coefficient of fracture i; ρ is the crude oil density, kg/m3, rw is the wellbore radius, m; Qofi is the cross section rate of fracture i, m3/s; qofi is the oil productivity of fracture i, m3/s; ΔLi is the distance between fracture i to fracture i+1, m. fracture i p1i fracture i+1 p1(i+1) p2i p2(i+1) wellbore Figure 2 Schematic diagram of wellbore flow 3.4 Coupling model The following coupling relationships are made for the couple model. 1) The coupling relationship of reservoir-fracture: the pressure of the reservoir inflow in the fracture wall is equal to the pressure of fracture inflow in the fracture wall. (14) pwfff,ij pf ,ij 2) The coupling relationship of fracture-wellbore: the pressure of fracture inflow in the intersection between the horizontal wellbore and fracture is equal to the pressure of wellbore flow in the intersection. pwf,i p1i p2i 2 (15) 4 Solution of Mathematical Model By using the reservoir–fracture inflow equation (3), (5)-(8), the wellbore flow equation (10)-(12), and the coupling relationship, the coupling model is obtained. The model is composed of 2N+4NM equations consisting of nonlinear equations. Therefore, an iterative method should be used to solve the equations. Iterative scheme is as follows: q n 1 A1 p n , p n 1 Fq n 1 (16) 88 EASTERN ACADEMIC FORUM Where pwf is pressure at the heel of the horizontal wellbore, which is assumed to be known. From the initial value p0=[pwf, pwf, …, pwf] being started, the new pressure vector and flow rate vector are obtained by the iterative forms until the changes of p, q were less than a certain value, that is max pf,nij1 pf,nij 1 1 i N ,1 j 2 M (17) qf,nij1 qf,nij 2 1 i max N ,1 j 2 M Here the value of ε1 and ε2 depends on the degree of accuracy needed in prediction of well productivity. 5 Mathematics Simulation Taking a ultra-low permeability reservoir a fractured horizontal well as the research object, using the productivity predicting model simulation. The Reservoir and fluid data are given in Table 1. Table 1 Parameters values for the horizontal well Parameter Value Reservoir permeability, 10-3 μm2 1.1 Supply radius, m 500 Threshold pressure gradient, MPa/m 0.002 Reservoir thickness, m 8 Horizontal wellbore length, m 400 Fracture half-length, m 100 Fracture number 4 Fracture conductivity, μm2· cm 25 Fracture angle with wellbore, ° 90 Wellbore radius, m 0.07 Oil viscosity, MPa· s 5.5 Oil density, kg/m3 864 Wellbore roughness, m 0.000 15 Volume factor 1.12 5.1 Fracture number Figure 3 shows the effect of the fracture number on the productivity of fractured horizontal well under different threshold pressure gradient. As showed in the Figure 3, as the fracture number increases, the productivity also increases, and because of the interference of the number of fractures, the productivity increased amplitude decreases. Figure 3 also shows, as the threshold pressure gradient increases, the productivity decreases. So when the threshold pressure gradient is greater, it suggests selecting larger number of fractures of the same productivity. 89 EASTERN ACADEMIC FORUM 9.0 3 Q (m /d) 7.5 6.0 0 M Pa/m 0.002 M Pa/m 0.004 M Pa/m 0.006 M Pa/m 4.5 3.0 0 2 4 6 8 10 N Figure 3 Effect of the fracture number on the productivity of fractured horizontal well 5.2 Fracture half-length Figure 4 shows the effect of the fracture half-length on the productivity of fractured horizontal well under different threshold pressure gradient. As showed in the Figure 4, as the half-length increases, but the productivity increased amplitude decreases. Figure 4 also shows, as the threshold pressure gradient increases, the productivity decreases, the contribution of the per unit length of fracture to productivity decreases. 9.0 Q (m3/d) 7.5 6.0 0 M Pa/m 0.002 M Pa/m 0.004 M Pa/m 0.006 M Pa/m 4.5 3.0 0 30 60 90 120 x f(m) 150 180 Figure 4 Effect of the fracture half-length on the productivity of fractured horizontal well 5.3 Fracture spacing Keeping the other parameters constant, fixed the toe and heel end of two fractures, changing the internal two inner fractures spacing, and the productivity under different inner spacing is calculated , as showed in the Figure 5. When the inner spacing is between 40-100m, as the inner spacing increases, the productivity increased; when the inner spacing is between 100-140m, as the inner spacing increases, but the productivity increased amplitude decreases; when the inner spacing is larger than 140m, as the inner spacing increases, the productivity decreases. When the inner spacing is very large when the total spacing is certain, the fracture spacing of toe and heel end is small, the productivity significantly reduces as for fracture interference. This indicates that it may be appropriate to increase the spacing of inner fractures for greater productivity. 90 EASTERN ACADEMIC FORUM 7.26 Q (m3/d) 7.24 7.22 7.20 7.18 7.16 0 40 80 120 160 d (m) 200 240 Figure 5 Effect of inner fractures spacing on the productivity of fractured horizontal well 5.4 Fracture angel Figure 6 shows the effect of the fracture angel on the productivity of fractured horizontal well. As shown in the Figure 6, as the fracture angel increases, the productivity increases, when the fracture angel increases from 15 degree to 45 degree, the productivity increased significantly, when the fracture angel increases from 60 degree to 75 degree, the productivity increases slow, when the fracture angel increases from 75 degree to 90 degree, the productivity is almost equal, so the optimal fracture angel is 75 degree to 90 degree. 7.4 3 Q (m /d) 7.2 7.0 6.8 6.6 6.4 15 30 45 60 θ (°) 75 90 Figure 6 Effect of the fracture angel on the productivity of fractured horizontal well 5.5 Fracture distribution Taking four fractures of the horizontal well for example, the fracture spacing is equal, the total fracture half-length is certain, and the fracture half-length close to the toe and heel end gradually increase from 0m to 200m, and the productivity under different fracture half-length distribution is calculated. As showed in Figure 7, as the fracture half-length increases, the productivity decreases and then increases, when the inner fracture half-length is 0m, the productivity is the most. Therefore, from the perspective of single well productivity optimization, in order to improve the fractured horizontal well productivity, the fracture half-length distribution should be fully accounted during the fracture parameter optimization analysis. 91 EASTERN ACADEMIC FORUM 8.5 3 Q (m /d) 8.0 7.5 7.0 6.5 0 40 80 120 x f (m) 160 200 Figure 7 Effect of different fracture half-length distribution on the productivity of fractured horizontal well 6 Conclusions (1) The coupling model of variable mass flow in fractures and non-darcy flow in reservoir was developed, which considered the effect of threshold pressure gradient. The model can simulate on any fracture spacing distribution, any angle between wellbore and fracture, and any conductivity fracture conductivity. (2) Threshold pressure gradient is an important factor which affects the ultra-low permeability reservoirs productivity; it suggests selecting a larger number of fractures when the threshold pressure gradient is greater. (3) From the perspective of the single well productivity, during the fracture parameter optimization, it should take full account of the effect of fracture distribution and fracture spacing, reducing the sutural interference for higher productivity. Acknowledgements: This research was supported by the Scientific Research Project of the Heilongjiang Education Department (Grant No: 12521044). Corresponding Author: Yin Hongjun: Tel: 0459-6504066 E-mail: [email protected] References [1]. Yao Tongyu, Wang Ming, Zhu Weiyao, et al. Analysis of Two-phase Percolation of Fractured Horizontal Wells in Low Permeability Oil Reservoirs [J]. Mechanics in Engineering. 2011, 33 (1): 66-69 (in Chinese) [2]. Lyu Hang, Yin Hongjun, Cai Ming, Yu Shiquan, Cao Baojun. 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