Contemporary Logistics Railway Refrigeration Transport Cost
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Contemporary Logistics Railway Refrigeration Transport Cost
Contemporary Logistics 12 (2013) 1838-739X Contents lists available at SEI Contemporary Logistics journal homepage: www.seiofbluemountain.com Research on the Computation of Station to Station Based on Railway Refrigeration Transport Cost Zhuqiang QIU , Yunyang ZHANG School of Transport and Transportation Engineering, Changsha University of Science & Technology, Changsha 410114, Hunan, P.R.China KEYWORDS ABSTRACT Traffic and transportation, Railway, Refrigerated transportation, Cost computation Aiming at some shortages existing in computing methods for refrigerated transportation cost, this paper redesigns the operating process by figure illustration, according to the computation methods for the transportation cost between railway freight stations, taking three kinds of refrigerated vehicles frequently used in current railway system for example, this paper establishes good categories-based station to station transport cost structures respectively for the first time. Furthermore, this paper classifies the cost items in the above model into two principle classes, due to the complexity of refrigerated transportation cost structure, this paper presents ABC (activity based cost) as an available computing method and necessity analysis is carried out in the last part. © ST. PLUM-BLOSSOM PRESS PTY LTD 1 Synopsis of Railroad Goods Traffic Cost 1.1 Implication of railroad goods traffic cost The railroad goods traffic cost refers to all kinds of cost for railway enterprise completing each unit goods on transportation. Traffic cost behavior refers to the basic changing rule of railroad goods traffic cost. The transportation output ratio which the goods traffic cost usually counts in the time the enterprise to disburse the overall cost and the enterprise completes to indicate that generally with certain amount of time the overall cost shares according to the unit volume of the circular flow determined, measuring unit is Yuan/ton kilometer [1,2]. 1.2 Cost calculation method for railroad cargo special transportation The railroad goods traffic cost may be divided into three kinds: the cargo category transportation cost, the point-to-point transportation cost of transportation process from the initial to the final station, the complete bikes, peddle car and containerized traffic cost and so on. Corresponding author. E-mail: [email protected] English edition copyright © ST. PLUM-BLOSSOM PRESS PTY LTD DOI:10.5503/J.CL.2013.12.001 3 1.2.1 Cargo category transportation cost The cargo category transportation cost which cause the railway transportation enterprise to the cargo variety classification computation, it is the overall target which the inspection different cargo category transportation consumes, the computation entirely cargo category transportation cost, is advantageous in the analysis cargo category transportation amount constitution change to the freight transportation cost influence, provides the basis for the formulation transportation charges as well as certain economical technical decision-making, has following two kind of computational method [3]: Gross weight ton kilometer of average outlay computation method and car kilometer and total specific weight kilometer average outlay computation method. The car kilometer and total specific weight kilometer average outlay computation method not only reflects the different cargo, each movement ton kilometer should spread gross weight ton kilometer of situation, also reflects a corresponding car kilometer situation, this method is not very precise, merely when rapid calculation bulk cargoes transportation cost is used. In addition, the computation cargo category based transportation cost computation methods do not have the expenditure rate law according to the hauling operation process sub-item computation method. 1.2.2 Stand from the initial starting point terminal points transportation process point-to-point transportation cost It is a kind of unit cost product transportation in the entire transportation process in the way of actual labor expenditure target, it is possible to carry on each kind of economic activity analysis and the operating decisions, and as formulation transportation charges basis. It is necessary to calculate each kind of operation cost of operation separately according to the work link, then carry on accumulation added together, according to the different computation request. And calculate the different scope, the link, the different category average cost, the variable cost and the entire cost, and use various units to change the disbursement as well as the work required in target formula to compute transportation costs between different stations. 1.2.3 Complete bikes, the peddle car and containerized traffic cost It defers to three kinds difference to ship the way of computation the goods traffic cost, to formulate the vital significance with the adjustment transportation charges as well as the reasonable organization goods traffic. 1.3 Railroad goods traffic cost accounting present situation analyses The railway transportation cost depends on the question difference and the computation time, and is divided into the regular cost and the non-regular cost. The regular cost is according to the stipulation count-down cost, the comprehensive average transportation cost which including the entire journey and Railroad Bureau calculates, mainly reflects various operations unit average transportation productive consumption situation. The non-regular cost is mainly used to solve certain temporary problem or the cost accounting which carries on for the specific technical economy goal, carries on the related cost benefit analysis and so on. The use material is mainly related statistical and the final accounts material also includes the ad hoc survey and the supplement computation material, which can be divided into three operation cost methods that are the expenditure rate law and the direct computation method and other three kinds [4-6]. At present, in the rail transportation system, the most commonly used cost accounting method is the expenditure rate law. It decomposes the cargo space displacement's final cost of many related transportation enterprise’s middle cost, calculates the camera vehicle kilometer, the car kilometer and so on to have the cargo nature target, then the computation cargo's variable cost, then through these intermediate goods' combination, sums up the corresponding final cargo the variable cost, the identical target's variable cost summation dividing target total quantity namely obtains this target the expenditure rate [7,8]. Few researchers carry out railway transport computation method, existing studies focus on refrigerated environment optimization for specified goods [9-11]. 2 Railway Refrigerated Transport Costing Method The railway transport enterprise economic system is restricted by long-term plan implementation. Pay no attention to the cost of information collection, which causes the financial sector do not have the statistical information reported is accurate and timely. Meanwhile, during the actual costing, the flexibility is not strong, in the whole context of widespread road "for a major account", and considered "average account" of such rigid accounting methods, not only do not reflect the cost of railway transportation ent erprises earnings accurately, but also is not conducive to long-term strategic decisions of enterprises. In the same time, the price of freight transport can not provide a reliable basis for the development, so that constraints can not find the key to business costs, let alone costcutting ways. There is a lack of transport, equipment, facilities in refrigerated cargo transport process. The cost structure is simple, cost accounting is relatively rough, often do not reflect the actual cost of the entire carriage costs compared with road freight transport, although the unit price is lower more seriously, not according to market changes timely adjustment rate, it is difficult to ensure merchandise refrigerated transport quality requirements [12,13]. Stand point of the railway transport enterprises, whether special cost accounting method, or the current cost accounting method most commonly used relatively crude, and not be able to more accurately reflect the actual cost, not to mention the transportation companies to provide short-term decision-making and pricing information on floating support. Customer's perspective, they are more inclined to periodic or seasonal price fluctuations, it is obviously difficult to reconcile the contradiction between a pair. As the traditional mode of refrigerated transport operations there are many gaps and inadequacies, which is necessary to establish a new customer demand for stronger mobility processes. This article will be relatively isolated in the three previous special cargo accounting method effective integration, make new Refrigerated Transport accounting model, making 4 the cost of accounting results to reflect the different time span, different categories and vehicles between the actual cost of point to point, different from the traditional to ton-kilometers as the unit of "average account." 3 The Workflow Analysis of Railway Refrigerated Transport Processes According to the current railway enterprise refrigerated transportation situation, for easy management and organization of the basic requirements of refrigerated transport, the paper designs new refrigerated transport processes, as shown in Figure 1. 4 Based on the Vehicles and Goods Category of Point to Point Transport Cost Structure Model Based on existing accounting methods, according to different categories of goods and type of vehicles used to calculate station to station, the units of goods between the refrigerated transportation costs, refrigerated transport cost accounting in accordance with the types of vehicles can be divided into mechanical refrigerator car, refrigerator with ice box cars and major types, based on this, this article focus on three categories point to point costs. At present, due to cold plate refrigerated vehicles and containers used in rail transport refrigeration, this article does not compute its cost in detail. Vehicle freight cost accounting is according to statistics on a regular basis. Through the traditional method of statistical analysis on this basis, according to the conditions of transport of perishable goods, specific requirements, multiply the corresponding impact factor. LTL freight unit cost is closely related to the volume, which will focus on analysis in this paper. Cargo Carriers Yes Whether precooling? No Use the model? Pre-cold Mechanical Refrigerator Car Bicycle identified or groups Determine the loading program Box car Ice refrigerator car Program to determine ice Transportation cost accounting Insulation measures to determine Sign transport agreement Transport Figure 1 The basic process of railway refrigerated transport 4.1 Mechanical refrigerator car Based on the mechanical reefer transport cost accounting, mechanical freezers can be divided into the following 11 cost items: 5 CkJl ( i , j ) ckJlz ckJlj ckJlx ckJls ckJlh ckJlr ckJlzx ckJly ckJlb ckJdf ckJlf CkJl (i , j ) (1) : Represents K units of goods that use the model m of ice sent in refrigerated car from starting point to terminal point to the mechanical reefer cost units, unit cost per / ton. ckJlz : Represents a unit of goods transport organization in the middle of the cost of the station, which is divided into non-harmonic transit. ckJlj : Represents a unit cost of goods in transit maintenance costs; ckJlh : Represents a unit of good in transit refrigeration custody during the related resource costs, mainly refers to electric power and refrigerants, or refrigeration; ckJlr : Represents a unit of goods in transit cost crew costs; ckJlzx : Represents unit costs of loading and unloading of goods; ckJlb : Represents repair line for the new cargo fee charged by the railway construction unit costs; ckJly : Represents the unit goods pre-cooling costs; ckJdf ckJlf : Represents passing electrification of units of the electrification of the additional tax goods; : Additional unit cost of the goods that are mainly based on goods in transit means keeping the probability of difficulty and damage to cargo-specific unit costs charged by the goods. The cost of items which can be placed in the insurance fee can also be individually charged, are listed here as a separate cost item. 4.2 Ice refrigerator car Based on the cost structure of ice refrigerator car and machinery compared to the cost of item less crew members, the main difference is in the unit cost of goods in the way of resources. Unit goods station to station cost accounting is listed as follows: CkPn ( i , j ) ckPnz ckPnj ckPnx ckPns ckPnh (2) ckPnzx ckPny ckPnb ckPnjh ckPdf ckPnf CkPn (i , j ) : Represents K units of goods that use the model m of ice sent in refrigerated car from starting point i to terminal point j to the mechanical reefer cost unit (unit cost per / ton). ckBmh : Assessed unit cost of thermal insulation material and human resources capital; Other items of similar mechanical reefer, is not explained in this paper. 4.3 Box car Comparing boxcar-based transportation with the mechanical refrigerator car, the ice is much lower cost, the cost structure is simpler. However, due to the relatively simple cold storage conditions and the damage probability of in-transit cargo and the actual carrier process, we should improve the cost-plus items, restrictions on transportation of perishable goods wagon shed. At the same time, its 6 use has the potential to improve the boxcar's opportunity cost, the cost structure should be listed separately, and the basic cost structure is reflected in the following formula: CkPn ( i , j ) ckPnz ckPnj ckPnx ckPns ckPnh ckPnzx ckPny ckPnb ckPnjh ckPdf ckPnf CkPn (i , j ) (3) : Represents K units of goods that use the model n of box car from starting point i to terminal point j and resulted in mechanical reefer cost unit; ckPnh : Assessed unit cost of thermal insulation material and human resources capital; ckPnjh : As the alternative tool for shipping perishable goods. 5 Summary and Classification of Cost Items The railway refrigerated transportation costs have been a special cost accounting recently. Cost model which be given in the previous section are basically made up of three types of vehicles of the cost structure of point to point, but the cost will spend more timeconsuming on solving alone. In order to get the convenience of cost accounting, the traditional fixed and variable cost classification method has been set for improvement. This method is based on the general's rail freight ton kilometer cost, this model is divided into two categories: base cost and additional cost. Base cost items are shown in Table 1, base cost occurs in various nodes generally, the three types of units required for shared costs and cost accounting entries, by locomotive, electrical services, car services, vehicles, public works departments and independent accounting. Table 1 Base cost items in railway frozen transportation Maintenanc e Department Telecommunication Department Public Works Department Vehicle department services Vehicles (including aircraft Protection Section) Department Crew costs / Ton-km The cost of line equipment / Ton-km New lines cost/ton-km Shelf boxcarloss cost / ton-km Fuel cost / ton-km Consuming electricity / t (the time in the annual settlement shared equally) Power-consuming machinecar insurance cost / ton-km The old line cost / ton-km Freight organizations cost/ton (passenger and cargo terminals) shelf boxcarloss cost / tonkm Freight organizations cost/ton (District Station) Freight organizations cost / ton (marshalling) Machine vehicle insurance loss cost / ton-km Locomotive loss cost/ ton-km Ice vehicle wear and tear cost/ton-km According to the different happening, locations of the cost above unit can be divided into two types in use and nodes based on actual mileage of transportation, and transportation capacity will be converted into its unit cost per ton, and added to the refrigerated transportunit cost point to point. The remaining cost of entry is not occurred during all the sections and places. Accounting difficulty, the paper additional costs, and eight major items as follows: 1) Pre-cooling costs Cold storage occurs at the departure station, whether the goods need pre-cooling depends on the character of goods, while the changes with the seasons change, which should be determined through the annual statistical accounting of the pre-cooling requirements of different categories of goods and the pre-cooling unit weight cost. 2) The cost of single and double track Single section of the unit transportation cost is generally higher than double track. Railway administration is based on the actual situation to determine the cost of single and double-track section coefficient, two lines of mileage based on the unit cost for whole process from the origin to the final arrival. 3) Additional costs in electrical section 7 As a separate sub-item, unit cost is determined through regular surveys, and it can be used as an additional entry tax in the form of lists, based on the actual line segments, which determines the rates of different segments. 4) Additional costs in-transit station organization As the three types of vehicles required and the difficulty of different transportation organizations, the average cost should be determined based on the cost factor, the general difficulty of the order of machine protection cars, trucks and ice-cooled refrigerator car, the unit cost factor resulted from different type of stations. 5) Insurance Based on the basic category of goods (including frozen, chilled and cooling) and the value of different goods determine the premium rate. 6) Storage of goods in transit transport additional costs The use of three transport methods depending on the transport of goods in transit requirements, and the difficulty of different storage conditions should be based on the nature of the goods and the use of different types of vehicles to determine the difficulty and cost factor based on statistical information can also be insured to determine the appropriate rate. 7) Ice costs It is exclusive cost item of ice refrigerator car and based on operations to provide ice by the unit cost and number of accounts by the means of ice. 8) Insulation costs of boxcar It is determined by loading conditions of different thermal insulation materials for different requirements, each time loading should be shared equally to the unit to the cargo. It shows that additional cost is more than the based cost, regular survey cycle, and additional costs through cost-based division, refrigerated transport unit cost structure has been further refined, accounting for an additional temporary key is to obtain the unit cost. Basically, these two cost sub-items reflect the nature of the goods and vehicles based on the type of point to point between the costs, but for their raw data collection is difficult, it is necessary with the new cost accounting methods of accounting. 6 ABC Cost Accounting Method According to the costing model and the cost from the above classification, for vehicles, loading point to point type and category of goods between the unit cost to reflect the occurrence of certain statistical cycle in various of transport nodes and routes of the actual cost for rail transport that refrigerated railway transport enterprises to provide good support for pricing; however, the model covers the costs of operating areas and departments between very diverse place, and conventional rail freight costing and accounting methods simply reflect different aspects of refrigerated transportation costs. In view of additional cost items objectively difficult to reflect the cost of refrigerated transport unit. The paper based on the traditional cost accounting methods introduces ABC method. The basic idea is: the introductions of intermediaries called activities consume resources, product consumption activities; production leads to the production cost, the cost of the activities leads to the occurrence. Resources to support the activities of the sources of costs and expenses; cost object is to organize the implementation of the operational purpose; activities appropriate to achieve the objectives of the work of consumption of resources; cost indicator is a tool to quantify the resources and activities. ABC method has two advantages: Firstly, the cost is reflected in the activities of control and process control, downturn of the railway refrigerated transportation market, the increasingly narrow profit margins, supply wastage recently, while the refrigerated rail transport costs accounting is a non-regular special transportation costs coupled with long-standing efforts of their research; Second, ABC cost accounting method can define the source of cost, especially the special cargo company’s specific cost. And ABC method focuses on improving processes in weak links and compresses refrigerated transportation costs. According to this accounting method, it contributes a lot to help rail transport enterprises in the whole process of delivering goods from the carrier to monitor, based on the more advanced communications and network systems. Real-time information gathering not only help the cost accounting but also help the company control of the state of the carriage of goods, and improve the quality of the transportation of perishable goods, make the long-term communication between information sharing platform. 7 Conclusion and Discussion The traditional railway refrigerated transport processes are too cumbersome and can not reflect the special nature of refrigerated transport, directly resulting of the low level refrigerated transport services. Given the current downturn of market refrigerated transport, this designed model of the cost structure of transport refrigeration unit is to provide pricing support. Unit cost based on vehicle type is also conducive to a comparative analysis of related companies, it develops the future reference for new vehicles. There is a long time for traditional cost accounting methods of transportation system to be put into use, despite there are many shortcomings, but many cost items not related to traffic can only be accounted through the traditional expenditure rate law, this paper introduces the ABC method to account for the cost of some key and strong random items to help the understanding of relevant departments and enterprises cost-effective. 8 Based on the new and perishable goods transport processes, this paper presents a cost accounting system and related theory, the original data collection is so difficult that there is no such analysis. In future studies, it is necessary to combine the refrigerated transport to carry out detailed market surveys and statistical data on specific sub-cost research to discuss the accounting category from the existing unit to extract the cost of items in the refrigerated transport means; to improve the existing approaches step by step, combined with a number of ways to solve, and obtained by comparing the actual costs and overall balance will also be an important aspect of the study. References [1]. IIR. Basic Test Procedures for the Testing of Vehicles Freight Containers and Rail-Cars for the Transport of Perishable Products (BTP) [R]. IIR Bulletin 78-1039, 78 - 1733, 79 – 2074, 2002(6): 38-40. [2]. JIN Bo. Three Railway Transportation Cost. Railway Economics Research, 2004 (1): 34-36 (in Chinese). [3]. JIN Bo. The introduction of the Cost of Rail Transport Cost Method of Operation. Railway Economics Research, 2003 (4):3435 (in Chinese). [4]. JIANG Gefu, XIAO Degui. 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