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MEGE Strain Gauge Training Unit NEW www.edibon.com
Strain Gauge Training Unit MEGE NE Technical Teaching Equipment W www.edibon.com Products Products range Units 7.-Mechanics & Materials PROCESS DIAGRAM AND UNIT ELEMENTS ALLOCATION ISO 9000: Quality Management (for Design, Manufacturing, Commercialization and After-sales service) European Union Certificate (total safety) Page 1 Certificates ISO 14000 and ECO-Management and Audit Scheme (environmental management) Worlddidac Quality Charter Certificate and Worlddidac Member INTRODUCTION The strain gauges are sensors whose resistance varies with the force applied. They convert force, tension, pressure, etc. into a change of the electrical resistance, which can be measured. They are used in different systems to detect deformations, forces and moments. The Strain Gauge Training Unit (MEGE) allows to study strain gauges and their application for the measurement of strain. GENERAL DESCRIPTION The Strain Gauge Training Unit (MEGE) provides an introduction to the fundamentals of measurement with strain gauges, to compare how resistance strain gauges work and how they measure strains in different structures (torsion, tension and bending systems). The unit consists of a frame, which allows to place several measuring specimens quickly and precisely. Three test specimens (bars) for torsion, tension and bending are each fitted with four strain gauge measuring points. The bars are loaded incrementally, allowing for the strain reading to be monitored. The strain gauges are inside a transparent cover that protects them and make them clearly visible for the visualization of the process. The unit includes a set of weights, two weight holders to give each specimen (bar) a range of stress, and a console with an amplifier and a digital display to show all readings. Three additional tension bars are available as accessories, in aluminum, copper and brass, to determine the elasticity modulus (Poisson's ratio and Young's modulus) in the exercises. SPECIFICATIONS The unit includes: Anodized aluminum frame. Three strain gauge test specimens (bars), each with strain gauge measuring points in full bridge circuit: Torsion test bar: - Material: stainless steel. - Length: 500mm. - Diameter: 10mm. Tension test bar: - Material: stainless steel. - Length: 50mm. - Cross-section: 2x10mm. Bending test bar: - Material: stainless steel. - Length: 400mm. - Cross-section: 4x25mm. Strain gauge measuring point: full bridge, 350Ω. The strain gauges are inside a transparent cover that protects them and make them clearly visible for the visualization of the process. Set of weights: 10 x 0.5N. 1 x 5N. 2 x 10N. 1 x 20N. It includes a 1N weight holder and a 5N weight holder, and an adjustable rider. Console: Metallic box. Strain gauge connector. Digital display for the strain gauge. Amplifier: - Measuring range: +/-2mV/V. - Zero balancing adjustment. Manuals: This unit is supplied with the following manuals: Required services, Assembly and Installation, Starting-up, Security, Maintenance and Practices manual. Page 2 www.edibon.com EXERCISES AND PRACTICAL POSSIBILITIES 1.- Introduction to the fundamentals of measuring with strain gauges. 7.- Study of the correlation between mechanical strain and electrical resistance in a strain gauge. 2.- Study of the strain gauges and application techniques. 8.- Study of the tensile strain and stress in different materials and comparison of the elasticity modulus (Poisson's ratio and Young's modulus) of additional tension bars (optional accessories). 3.- Study of the strain and stress in a torsion system. 4.- Study of the strain and stress in a tension system and the elasticity modulus (Poisson's ratio and Young's modulus). 9.- Comparison of different strain measurement systems and how they could measure force. 5.- Study of the strain and stress in a bending system. 6.- Calculation of the mechanical deformations under torsion, tension and bending. DIMENSIONS & WEIGHTS REQUIRED SERVICES -Electrical supply: single-phase, 220V./50Hz or 110V./60Hz. MEGE: Unit: -Dimensions: 600 x 450 x 600 mm. approx. (23.62 x 17.72 x 23.62 inches approx.) -Weight: 20 Kg. approx. (44 pounds approx.) Electronic console: -Dimensions: 300 x 190 x 130 mm. approx. (11.81 x 7.48 x 5.11 inches approx.) -Weight: 2.5 Kg. approx. (5.51 pounds approx.) OPTIONAL ACCESSORIES -MEGE-A1. Tension test bar, aluminum. -MEGE-A2. Tension test bar, copper. -MEGE-A3. Tension test bar, brass. Page 3 www.edibon.com Optional MEGE/CAI. Computer Aided Instruction Software System: With no physical connection between unit and computer (PC), this complete software package consists of an Instructor Software (INS/SOF) totally integrated with the Student Software (MEGE/SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and practical knowledge of the students. + Unit Instructor Software Student Software Example of software screens I N S / S O F. C l a s s r o o m M a n a g e m e n t Software (Instructor Software): Instructor Software The Instructor can: - Organize Students by Classes and Groups. - Create easily new entries or delete them. - Create data bases with student information. - Analyze results and make statistical comparisons. - Generate and print reports. - Detect student’s progress and difficulties. ...and many other facilities. This software, working in network configuration, allows controlling all the students in the classroom. Student Software MEGE/SOF. Computer Aided Instruction Software (Student Software). It explains how to use the unit, run the experiments and what to do at any moment. - This software contains: Theory: gives the student the theoretical background for a total understanding of the studied subject. Exercises: divided by thematic areas and chapters to check out that the theory has been understood. Guided Practices: presents several practices to be done with the unit, showing how to perform the exercises and practices. Exams: set of questions to test the obtained knowledge. For more information see CAI catalogue. Click on the following link: www.edibon.com/products/catalogues/en/CAI.pdf Page 4 www.edibon.com Optional MEGE/CAL. Computer Aided Learning Software (Results Calculation and Analysis): This Computer Aided Learning Software (Results Calculation and Analysis) “CAL” is a Windows based software, simple and very easy to use, specifically developed by EDIBON. CAL is a class assistant that helps in doing the necessary calculations to extract the right conclusions from data obtained during the experimental practices. With a single click, CAL computes the value of all the variables involved and performs the calculations. Also, CAL allows to plot and print the results. Within the plotting options, any variable can be represented against any other. Available different plotting displays. It has a wide range of information, such as constant values, unit conversion factors and integral and derivative tables. On a table, we introduce data obtained during the development of the exercise. Above this table, it is shown “Constants” theoretically involved with the field of study. The values of these “Constants” may be modified to our convenience, assigning the appropriate values. Simply, by clicking on "COMPUTE", CAL performs the calculations of the desired variables. We can save and print the data of the experiment or calculations. Also we can load any data file saved previously. With the calculated variables, CAL gives the option of plotting the results. It is possible to represent any variable against any other. It has the option of representing the graph with different layouts. Screens below give an example of the multiple choices. CAL has a wide range of help information. By clicking the button "ADDITIONAL HELP" opens a window where we have information about typical Constants, International System Units, Conversion Factors, and Table of Main Integrals and Derivatives (General), and there is other specific help for the particular unit. For more information see CAL catalogue. Click on the following link: www.edibon.com/products/catalogues/en/CAL.pdf *Specifications subject to change without previous notice, due to the convenience of improvements of the product. REPRESENTATIVE: C/ Del Agua, 14. Polígono Industrial San José de Valderas. 28918 LEGANÉS. (Madrid). SPAIN. Phone: 34-91-6199363 FAX: 34-91-6198647 E-mail: [email protected] WEB site: www.edibon.com Issue: ED01/15 Date: January/2015 Page 5