Application of Horizontal Wells in Mature Basins: A Case History from Kansas
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Application of Horizontal Wells in Mature Basins: A Case History from Kansas
Application of Horizontal Wells in Mature Basins: A Case History from Kansas Tulsa Geological Society September 5, 2000 Acknowledgements US Department of Energy Mull Drilling Company Inc. Ritchie Exploration Inc. Sperry-Sun Drilling CMG (Computer Modeling Group) Security DBS Baroid Norseman Art Merrick Consulting Scientific Drilling Weatherford University of Kansas Saibal Bhattacharya Tim Carr John Doveton Paul Gerlach Bill Guy Richard Pancake Presentation Outline Introduction, Overview, Results Why Identify Horizontal Candidates in Mature Basins ? Remaining Oil and Gas Reserves Economic Impact Tools for Identifying Candidate Reservoirs, Leases and Locations Large and Numerous Targets One Kansas Target: Mississippian Reservoir Heterogeneity (Vertical & Horizontal) Presentation Outline Reservoir Characterization & Simulation Work with Sparse and Old Data PC-Based Case Study of Horizontal Well Operational Success Economic Success ?$?$?$?$? The Learning Curve http://www.kgs.ukans.edu/PTTC Potential Targets Compartmentalized Reservoirs Mississippian “Meramecian” Thin Beds Attic Oil Lansing - Kansas City Shoaling Carbonates Sub Unconformity Ordovician and Mississippian SAGD Cherokee Sandstones in Eastern Kansas Gas / Water Coning EOR Injectors Multiple Reservoirs Central Kansas Reservoirs Low Permeability Gas Reservoirs Mississippian “Cowley Facies” Fractured Reservoirs Arbuckle, Chat Numerous Targets Modified from Paul Gerlach State Level Why Identify Horizontal Candidates in Mature Basins ? Exploit Remaining Oil and Gas Reserves Remaining Mobile Oil in Place/Quarter Section Welch-Bornholdt-Wherry Fields Rice County, Kansas Discovered: 1924 Producing Formation: Mississippian Trap Type: Stratigraphic Cumulative Oil Production: 60 MMBO CI: 500 MBO Color Grid Red = 7 MMBO Blue = 2.5 MMBO Modified from Paul Gerlach Why Identify Horizontal Candidates in Mature Basins ? Economic Impact Oppy South Field Hodgeman County, Kansas Discovered: 1962 Producing Formation: Mississippian Cum. Oil Prod.: 800 MBO Impact of Horizontal Well STB/mnth 1000 Production Rate (STB/Mnth) Modified from Paul Gerlach Large Potential Target Regan & Granite 2% Pennsylvanian (Virgilian) 3% Ness County Schaben ARBUCKLE 32 % Pennsylvanian (Missourian) 23 % Pennsylvanian (Desmoisian) 8% Mississippian 19 % Upper & Middle Ordovician 8% Hunton 1% Pennsylvanian (Morrow) 3% Pennsylvanian (Other) 1% Total Production 5+ Billion Barrels Cumulative Production 6.6+ Billion Barrels Numerous Targets Mississippian Kansas Regional Cross-Section Southwest 1 Schaben Field 2 3 4 5 6 7 8 9 Northeast 11 12 10 Datum top Heebner Lansing - Kansas City Pleasanton Reagan Marmaton Ellis Precambrian Cherokee 12 Mississippian Lane Morrow Viola 7 Simpson 8 6 3 1 Kearny 4 5 Rush 9 Ness 2 Arbuckle 11 10 Kinderhook 0 10 20 miles Finney 30 40 Cost Effective High Technology for the Independent Producer In the Past.... » Performed on Core Assets of Large Companies » Required Expensive Hardware and Software At the Present.... » Advances in PC-Based Hardware Software and Databases » Within Reach of Independent Producer Mapping Field Level Volumetrics Remaining Mobile Oil in Place / Quarter Section Welch-Bornholdt-Wherry Fields Rice County, Kansas Discovered: 1924 Producing Formation: Mississippian Trap Type: Stratigraphic Cumulative Oil Production: 60 MMBO CI: 500 MBO Color Grid Red = 7 MMBO Blue = 2.5 MMBO Modified from Paul Gerlach Mapping Field Level Volumetrics Cumulative Production / Quarter Section Welch-Bornholdt-Wherry Fields 6 1 2 3 Cumulative Production per Quarter Section 10 9 8 7 3 2 1 10 11 12 15 14 11 12 7 8 9 14 13 18 17 16 30 29 21 5 4 7 8 9 18 17 16 22 23 24 19 28 27 26 25 30 33 34 35 36 31 24 19 20 21 26 25 30 29 35 36 31 32 23 22 20S/ 21 20 28 27 33 34 50000 0 = 0.4 mmbo 0 = 1.5 mmbo 20 10 13 20S/6W 20S/7W 19 000 00 6 00 000 15 16 17 4 0 CI: 100 mbo / quarter section 18 5 5 4 5 6 29 0 32 31 0 5 4 3 2 1 6 5 12 7 8 9 10 11 12 7 8 9 13 18 17 16 15 14 13 18 17 16 2 1 6 5 10 11 12 7 8 15 18 17 14 5003 000 0 6 4 1 32 21S/7W Modified from Paul Gerlach 21S/6W 13 Mapping Field Level Volumetrics Recovery Efficiency / Quarter Section 4 5 4 1 5 6 2 6 1 3 2 5 4 3 6 8 9 8 9 7 7 11 12 12 10 11 8 9 10 7 18 17 16 16 17 18 30 29 28 23 24 19 20 21 22 23 22 24 27 26 25 30 29 28 27 26 25 = 2% 0 .02 02 0. 32 31 36 35 34 33 32 31 0 .04 0. 0 0 . 04 3 4 5 9 13 18 17 16 0. 2 12 7 8 13 18 17 0. 02 9 10 11 16 15 14 0 .04 0. 0 .02 15 21S/7W Modified from Paul Gerlach 11 .1 0. 04 0 031. 0 6 0. 02 29 32 1 6 5 0. 12 7 8 18 17 06 0. 0 6 10 02 8 3 0 .12 0. 04 0 . 10 0. 04 7 02 0. 12 4 0. 02 0. .04 0 36 35 8 0. 0 6 5 6 1 2 0 .04 30 02 6 02 1 34 33 21 20 19 0 0. 0 2 20S/ 0. 08 21 13 0. 06 = 18% 20 0. 02 20S/6W 20S/7W 19 14 15 0. 08 13 0. 12 14 15 16 17 18 0. 1 0 Recovery Efficiency per Quarter Section CI: 2% 0 .04 Welch-Bornholdt-Wherry Fields 14 21S/6W 13 Lease Level Analysis Volumetric Recovery Efficiency Lease Level Analysis Volumetric Recovery Efficiency Horizontal Well Application in a Lease with Low Recovery Efficiency Large Potential Target Ness County Ness County Schaben Field Numerous Targets Regional Level Production Data Analysis Schaben Field High Vertical Permeability Result Poor Horizontal Sweep Reservoir Heterogeneity Strong Vertical Heterogeneity 3” Interval Facies Controlled Result Poor Lateral Drainage Depositional Model Silty Mudstone and Wackestone Packstone and Grainstone Mudstone and Wackestone Wackestone and Packstone Shoal Island Skeletal l da Ti Mudstone and Evaporites Bank nn Lagoon ha lC at Fl da Ti el Shelf Restricted Skeletal Shelf Bank Schaben Field Geologic Reservoir Description Minipermeability (md) Oil Stain 0.00 100.00 200.00 300.00 400.00 Dolo Wacke-Packstone 4430.0 Grainstone Lime or Dolo Mudstone - Wackestone 4435.0 Silt-Shale Fill Ritchie Exploration #1 Foos "A-P" Twin NE SW SW Sec. 31-T19S-R21W Ness County, Kansas Late Stage Brecciation Original Facies Indeterminate Brecciation Chert Reservoir Facies Skeletal Wackestone - Packstone Ritchie 2 Schaben P Spicule-Rich Mudstone -Wackestone Facies Ritchie 1 Moore B Petrophysical Analysis Super Pickett Plot Reservoir Porosity Saturation Pay Height BVW Perforation: 4400-4404. Produced 85 bopd & 132 bwpd NMR Analysis Core Plugs 0.50 10.00 0.45 9.00 0.40 8.00 0.35 7.00 0.30 6.00 0.25 5.00 0.20 4.00 0.15 3.00 0.10 2.00 0.05 1.00 0.00 0.00 1.00 10.00 Saturated Incremental Saturated Cumulative 100.00 T2 Relaxation Time, ms 1000.00 Desaturated Increm ental Desaturated Cumulative 10000.00 Incremental Porosity, % Incremental Porosity, % Sample S23 POROSITY vs T2 Schaben Field Effective Porosity NMR Derived Effective Porosity vs. Core Pororsity Eff. Por. =( Core Por.)^2*.03295 - (Core Por.)*0.00956 NMR Effective Porosity 25 2nd Order Fit Data Points Effective Porosity 20 15 10 5 0 0 5 10 15 Porosity CoreCore Porosity 20 25 Average Reservoir Pressure Reservoir Simulation Reservoir Heterogeneity Poor Lateral Drainage Reservoir Simulation Performance Prediction 24 19 Vertical Infill vs. > Horizontal So > 40% & Payheight 20 ft.Infill GILLIG GNEISCH 1 Comparison Area 1 GILLIG 1 GILLIG A GILLIG B 2 1 GILLIG B SCHABEN OUT ON BAIL GILLIG 2 1-24 WITTMAN GNEICH GNEICH WITTMAN 1 WITTMAN 3 2 1 1 WILHELM C 2 1 1 Simulated Horizontal Well #1 ROBERT B LENT 2 BORGER BORGER 'A' 4 BORGER BORGER 2 2 BORGER BORGER 1 1 2 MOORE B-P TWIN 4 MOORE B MOORE DP 6 MOORE DP 5 MOORE D MOORE D 2 FRANK REIN REIN A 4 6 4 MOORE B 3 1 BORGER 2 ROBERT B LENT 1 BORGER BORGER 'A' 1 1 3 3 BORGER GILLIG MOORE B MOORE D 5 4 1 WAGNER DORA WAGNER 1-X HUMBURG HUMBURG 1 1 7 MOORE B REIN A REIN A 6 5 30 25 4 2 WAGNER 1 MOORE D MOORE C FRANK E REIN MOORE B MOORE B 3 2 1 HUMBURG 'A' MOORE C 2 3 REIN A OWWO 1-A 1 WAGNER GILLIG 5 DORA WAGNER 1 1 1 1 H L WILLIAMS EST SCHABEN 2 1 FICKEN SCHABEN A SCHABEN A 2 ANNA WILLIAMS 1 SCHABEN A 1 24 20 16 1 BATT A 1 LYLE SCHABEN 1 REIN 'A' 2 WILLIAMS EST 1 ANNA WILLIAMS REIN OWWO MOORE B 1 3 HUMBURG ANNA M WILLIAMS 35 MOORE C 2 2 HUMBURG 1 FICKEN HUMBURG 'A' HUMBURG 3 12 Best Areas for Infill Drilling 8 2 4 1 BATT C 1 0 So-Ft Schaben Field Reservoir Simulation Performance Prediction 1 WITTMAN GNEICH WITTMAN 1 WITTMAN 3 2 1 Simulated Horizontal Well #1 MOORE DP 6 2 MOORE D MOORE DP 5 MOORE B-P TWIN 4 4 MOORE B 3 MOORE D MOORE B MOORE D MOORE D 24 20 16 6 12 8 4 Vertical Infill vs. Horizontal Infill 0 So-Ft Schaben Field Reservoir Simulation Performance Prediction 3 Vertical Infills vs. 1 Horizontal Infill Cumulative MSTB 10,000 1,000 5 Yr. Water Production 5,486.1 2,725.5 1,593.5 1st Year Water Production 820.9 425.3 262.1 100 10 1st Year Oil Production 184.0 mstb - 1 Horizontal Infill 99.4 mstb - 3 Vertical Infill 46.2 mstb - No Infill 5 Yr. Oil Production 337.2 mstb - 1 Horizontal Infill 233.4 mstb - 3 Vertical Infill 1 365 730 1095 1460 1825 2190 Time (days from 1/1/1997) Boast VHS Performance Prediction Numerous Targets Regional Level Ness City North Field Numerous Targets Local Level Reservoir Heterogeneity Strong Horizontal Heterogeneity 10’ - 100’ Interval Karst Controlled Result Poor Lateral Drainage Economic Success $?$?$? IP: 85 BOPD & 54 BWPD Daily Prod: 55 BO& 50 BW 1000’ of fluid over pump Current Daily Prod: 18 BO & 32 BW Pumped off Cum Prod: 3,417 BO (7/31/00) Plan to work over in September Lessons Learned for Horizontal Well Operational Flexibility (Maintain Your Options) New Well vs. Reentry Hole Size Drilling Fluids Case off the Curve Well Operations Good Planning Communication “The Lateral is a Piece of Cake” Reservoir Heterogeneity Reservoir Characterization Geologic Model Geologic model: log (GR, Res), core, production, DST data Maps & crosssections of Mississippian sub-units: 5 layered reservoir model Reservoir Characterization Petrophysical Model Log K (eff. Klink) vs. Phi y = 0.1251x - 1.2269 2 R = 0.5407 y = 0.1361x - 1.7989 R2 = 0.43 3.0 Log K (md) 41 core plugs from wells in study area 2.0 1.0 0.0 -1.0 -2.0 -3.0 0 5 10 y = 0.1401x - 2.3942 R2 = 0.6537 Moldic Pckst Mudstone Linear (Moldic Pck-Wckst) Linear (Wckstone) 15 Phi (% ) 20 25 30 y = 0.0815x - 2.5567 2 R = 0.209 Moldic Pck-Wckst Wckstone Linear (Moldic Pckst) Linear (Mudstone) Reservoir Characterization Initial Reservoir Model Sparse porosity logs DST and IP Assumption uniform K for each layer 25 20 Frequency average K HP1>HP2>LP2 >LP1& LP3 Frequency histogram of core permeability 15 Class 1: LP1 & LP3, 8 md 10 Class 2: LP2, 25 md 5 Class 4: HP1, 60 md Class 3: HP2, 40 md 0 0 5 10 15 20 25 30 35 40 45 50 55 Insitu Klinkenberg horizontal K, md 60 65 70 75 Reservoir Characterization Initial Reservoir Model Identification of dominant lithofacies - core studies LP1, LP2, LP3 – Sub unit Phi, % K, md LP1 LP2 LP3 HP1 HP2 15 21.5 15 23.6 22.2 8 25 8 60 40 Moldic Wackestone HP1 & HP2 – Moldic Packstone Layer porosity – from phi-K correlation, and dominant lithofacies Reservoir Characterization Swi - Core Plugs Variation of Swi with porosity y = -2.0764x + 55.709 Swi @ 150 ft above OWC Swi, % R2 = 0.4884 100 90 80 70 60 50 40 30 20 10 0 0 5 10 15 20 25 Phi, % Swi - Pck Swi-Mudst Swi - PckWck Linear (Swi - Pck) Swi-Wck 30 Reservoir Characterization Sorw - Core Plugs Sorw averaged in each cluster Variation of Sorw with porosity 40 35 Sorw 30 25 20 15 10 5 0 0 5 10 15 20 25 Phi Sorw-Pck Sorw-PckWck Sorw-Wck 30 Reservoir Characterization Relative Permeability Relative permeability profiles Honarpour’s correlation intermediately wet carbonates Relative K (fraction) 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Sw (fraction) Krw - HP1 Krow - HP1 Krw - HP2 Krow - HP2 Krw - LP2 Krow(f) - LP2 Krw - LP1&3 Krow(f) - LP1&3 Reservoir Characterization Capillary Pressure Cap Pr - Ness City Br-HC, psi 10 8 6 4 2 0 0 10 20 30 40 50 60 70 80 90 Sw HP1,Pck 55md,24% HP2,Pck,33md,22% LP2,PckWck,24md,19% LP1&3,Pck,8md,17% 100 Engineering Analysis DST Interpretation Ness City North Field y = -0.0587x + 2953.3 R2 = 0.9316 Pi, psi Pressure declined by 450 psi over a period of 17 years 1600 1400 1200 1000 800 600 400 200 0 Nov-99 Nov-95 Nov-91 Nov-87 Nov-83 Nov-79 Dec-75 Engineering Analysis Production History Reconstruction WOR vs. cumulative production y = 0.0008x R2 = 0.6933 120 100 WOR Limited water production data available R2 = 0.684 140 y = 0.0001x 80 60 40 20 0 y = 0.0068x R2 = 0.6882 0 50000 100000 150000 200000 Cum Oil prod. STB Ummel#1 Ummel#3 Linear (Ummel#2 ) Ummel#2 Linear (Ummel#1) Linear (Ummel#3) Engineering Analysis Production History Reconstruction Water production approximated when data unavailable Ummel #2 Cumulative comparison - well production Cumulative production (STB) Lease production allocated to wells 1000000 100000 10000 1000 100 0 2000 4000 6000 8000 10000 Days produced Ummel #1 Ummel #3 Pfannenstiel #1 Pember A5 Ummel #2 Pfannenstiel #2 Pfannenstiel #1-24 Engineering Analysis Reservoir Simulation - History Match Reservoir Simulation Residual Potential - So-ft, 2000 Performance Prediction Performance Prediction - Infill Average quarterly bbl/d Rate performance & best case - Ummel #4 H skin = 4.5, Pwf = 675 psi, effective producing length = 400 ft Oil Oil (b) Wtr Wtr (b) 1st yr 18803 23526 59208 37232 2nd yr 32128 33560 126069 86816 300 250 200 186 153 150 143 100 134 198 206 148.7 155.5 211 214 160 163 32.8 25.9 29.9 24 28 22.7 Dec-02 Dec-03 Dec-04 76 60.755 50 51 46.6 37 0 Dec-99 Dec-00 37.5 28.5 Dec-01 Qo Qw Qo - avg 2 mnths Qo - best Qw - best Qw - avg 2 mnths Dec-05 Original Plugged Well Drill Out Cement & Set CIBP Set Whipstock - Mill Casing Drill Build Section Drill Lateral Section Set Liner Final Completion Rig Time & Job Costs Work Performed Drilling out cmt & setting CIBP Setting whipstock & milling casing Drilling build section Approximate Rig Hours 82.0 84.5 120.0 % of Total 23.5 24.2 34.4 (actual drilling time) (27.8) (8.0) Drilling lateral section 52.0 14.9 (actual drilling time) (32.8) (9.4) Setting liner through the curve 10.0 348.5 Totals Approximate Workover Costs $26.4 M $24.2 M $135.1 M % of Total 10.6 9.8 54.4 $44.3 M 17.8 2.9 $18.2 M 7.3 100 $ 248.2 M 100 Lessons Learned for Horizontal Well Operational Flexibility (Maintain Your Options) New Well vs. Reentry Hole Size Drilling Fluids Case off the Curve Well Operations Good Planning Communication “The Lateral is a Piece of Cake” Horizontal Heterogeneity Total Horizontal Wells, Jan-1998 Where We Are in Kansas The Learning Curve 3500 3000 3042 2500 2000 1500 1100 1000 500 271 28 0 Saskatchewan North Dakota Montana Kansas