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The Research on Dynamic Changes of Fracture Width in
The Research on Dynamic Changes of Fracture Width in Fractured/Caved Carbonate Reservoirs LI Daqi, KANG Yili State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation, Southwest Petroleum University, P.R.China, 610500 [email protected] Abstract: To predict the dynamic width of the fracture during drilling in fractured/caved carbonate reservoirs, the physical model and finite element model of mud losses have been established, basing on the condition of fractures or caves and the mechanisms of lost circulation. How fracture length, cave diameter, overbalance pressure differential and leakoff time effectting fracture width changes are investigated. The results show that the dynamics fracture width increases with the increase of overbalance differential pressure, cave diameter, fracture length and leakoff time, among which the overbalance pressure differential and cave diameter are the most important factors. Fracture has "flat, straight and wide" features in high differential pressure, large diameter, short fracture length, and long leakoff time. This increases the difficulty of lost circulation prevention and control and the difficulty of reservoirs protection. Therefore, the lost circulation prevention should be put in the first place, and plugging measures should be executed timely, quickly, and efficiently. Keywords: fractured-caved reservoirs, carbonate rock, fracture width, formation damage, lost circulation, numerical simulation 1 Introduction Fractured/caved carbonate reservoirs are rich in the gas and oil resources, and its storage environment is very complicated. The reservoir is usually buried deep, as well as pores, fractures and caves develop remarkably, with the result that lost circulation accidents frequently happen while drilling, which have brought about serious loss of human, material, financial resource and reservoir damage [1-3].Mud losses control is always a worldwide problem [4-10], it is pivotal to forecast the fracture width reasonably and know its dynamic change behavior in lost circulation prevention and plugging or formation damage control. At present, there are lab simulated experiment, theoretical model, numerical simulation and such methods for researching the change of fracture width [11-12].Lab simulated experiment can only study the small-scale variation of fracture width. The theoretical model, however, predict the change of fracture width of a single crack more often. The research on the change of fracture width of large-scale cracks, mainly rely on numerical simulation to achieve, because it can reflect the complexity of its geological conditions and has a unique technological advantage. With the finite element method, Lian zhanghua, Kang yili, etc(2001,2003,2006) simulate the change behavior of fracture width of a single horizontal fracture, a single vertically slit and two vertical slit next to hole wall. However, the predecessors do not take the influence into account which the caves and lost circulation have on the change of fracture width. Fractured/caved carbonate reservoirs often leak out owing to the crack and cave system in drilling, therefore the study on the influence which the existence of caves and mud losses have on the change of fracture width has importance meaning for targeted lost circulation prevention and control measures. 2 Geology of Tahe Oilfield Tahe oilfield is a typical fractured/caved carbonate reservoir in our country, and the demonstrated gas and oil reserves are more than one billion tons of oil equivalent. The reservoir is usually buried deep(generally deeper than 5300m), the pressure coefficient is 1.07 1.12 and the geothermal gradient ~ 268 ~ ℃ is 1.95 2.2 /100m. The poroperm characteristics of the reservoir matrix is poor, as the average porosity is about 1% and the mean permeability is less than 0.1×10-3µm 2. The space of available reserve and permeation is formed by fissure, vug and cave as a result of structure and karst. The vertical and horizontal aeolotropy of the reservoir is very strong, and there is a big difference between scales of fissure and limestone cave which distribute unevenly, with the result that leakage frequently happen in drilling. Clay minerals such as goeschwitzite and interbed between goeschwitzite and montmorillonite in the reservoir can easily lead to potential store damage, for example, speed, water and alkali sensitivity. It can be seen that the development of fractured hole in the reservoir and leakage during well drilling are widespread according to well drilling data of several wells and statistics of core seam. Taking Tahe oilfield Area 12 for example, we can find that there are 35 wells which leak out in the reservoirs out of the 81 wells drilled. The rate of leakage is 43% and the leakage per leaker is up to 364.5m3. It can be found that above 80% of lost circulation is due to natural fractures and cave development though the analysis of the working condition of leakage (Figure 1).The main is fractured leakage (58%), followed by cave leakage (35%). Among the above lost circulation less attributes to improper operation. Analyzing 27 unloading wells (Figure 2), we can see the distribution of their length is between 0.2-23m, most of them are less than 10m, and the average length is 5.07m. According to statistics of imagery logging and coring, Cracks and micro-cracks developed in this area are at multiple cross cutting. Most of cracks are high-angle fractures and part of them is vertical fracture. 4% 2% 2% 2% Total number N=27 Mean length=5.07m 6 13% 45% 5 Well number 2% 4 3 2 1 30% 0 Drilling Flushing Bit drop Ream down Overflow Trip out Trip in Pumping 0~1 1~2 2~3 3~4 4~5 5~6 6~7 7~8 8~9 9~10 >10 Length of bit drop ,m Fig.1 Condition of Lost circulation Fig.2 Length distribution of bit drop 3 Mathematical Model ① ④ ② ③ 3.1 Basic assumptions isotropic formation rock; fracture surface is flat; cavity without filling and it is spherical; formation rock is elastic body; matrix permeability is zero. ⑤ 269 F cave wellbore fracture E cave fracture G P Fig.3 Physical model Pd B Pd C D Fig.4 Finite element model 3.2 Mechanical model According to crack and cave development status in Tahe oil field, we establish physical model of a fracture-cave mix (Figure 1). According to elastic-plasticity FEM theory, this study belongs to plane strain problem. As the model has the symmetry, we adopt one quarter to study and establish a finite element mechanical model (Figure 2). 3.3 Boundary Conditions DE section exerts the maximum effective horizontal principal stress P1, EF segment imposes the minimum effective horizontal principal stress P2. GA arc is a bore hole exerted an effective pressure P. AB section is a crack exerted a pressure gradient between P and Pd. BC is the cave section exerted an effective pressure Pd. CD segment and FG segment are imposed the symmetry boundary constraints. In accordance with the actual process of mud losses occurrence, the pressure on the crack surface and inside the cave is a process of change and should be calculated separately. 3.4 Basic parameters According to a large number of test statistics of some well reservoir sector of Tahe oil feild, the mechanics parameters of formation rock are as follows: Elastic modulus is 3.06 × 104MPa; Poisson's ratio is 0.32 in average; Biot’s factor is 0.8; Pore pressure P0 = 65MPa; Maximum horizontal stress Shmax = 118.5MPa; Minimum horizontal stress Shmin = 92MPa; Well bores’ effective pressure P = Pb-P0; Caves’ effective pressure Pd = Pc-P0. Using the mechanical model when the crack length is fixed, we can analyze and predict dynamic width by adjusting well bores’ effective pressure P and caves’ effective pressure Pd. 4 Results Assuming other parameters are fixed, changing the fracture length, the cavity diameter, the positive differential pressure and the leakage time in turn, we analyze the effect which each parameter has on the change of fracture width. 4.1 Fracture lengths impact on the change of fracture width The positive differential pressure P is set to 3MPa, the effective pressure Pd in cave is equal to the positive differential pressure P and the cavity diameter is 1000 mm. Crack lengths were taken 500mm, 1000mm, 2000mm, 5000mm respectively. At different crack lengths and under constant pressure, the change of fracture width increment along the direction of fracture length was shown in Figure 5. Thus, in the same conditions, the fracture width increases with the fracture length increasing. When fracture 270 length was doubled, the fracture width increment increases by about 20 percentage points, and the increase speed continuously decreases. The fracture width can reach 1.5mm when the fracture length is up to 5000mm. 4.2 Cavity diameters impact on the change of fracture width The positive differential pressure P is set to 3MPa, the effective pressure Pd in cave is equal to the positive differential pressure P and the fracture length is 1000 mm. the cavity diameter were taken 0mm (the equivalent of a single crack), 10mm, 100mm, 1000mm, 4000mm, 10000mm respectively. At different cavity diameters, the fracture width along the direction of fracture length was shown in Figure 6. Studies have shown that the presence of caves makes the fracture width easier to change. When cavity diameter is 1m, the fracture width increment is about 20 times as large as that when no cave exists. With the cavity diameter increasing, the fracture width increment increase sharply, and the increment reaches unanimity along the direction of the fracture length. Cave diameter 1000mm 1.2 1.0 0.8 500mm 0.6 1000mm 0.4 2000mm 5000mm 0.2 10mm 100mm 1000mm 4000mm 10000mm 0mm Pressure drawdown 3MPa 6.0 1.4 Fracture width increment, mm Fracture width increment, mm 1.6 5.0 4.0 3.0 0.5 2.0 1.0 0.0 0.0 0 1000 2000 3000 4000 Along fracture length, mm 5000 Fig.5 Fracture width increment in different fracture length 0 200 400 600 Along fracture length, mm 800 1000 Fig.6 Fracture width increment in different cave diameter 4.3 Positive differential pressures impact on the change of fracture width The crack length is set to 1000 mm, cavity diameter is 1000 mm, the effective pressure Pd in cave is equal to the positive differential pressure P and P was respectively 1MPa, 3MPa, 5MPa, 7.5MPa, 10MPa. Along the direction of fracture length, the change of fracture width along with P was shown in Figure 5. The results showed that the fracture width increment increases with P increasing, and the nearer cracks are away from wall along the direction of fracture length, the greater their width change. 4.4 Leakage times impact on the change of fracture width The positive differential pressure P of well bore is set to 5MPa, crack length is 1000 mm and cavity diameter is 1000 mm. The increasing effective pressure in cave Pd was taken 0MPa, 1MPa, 3MPa, 5MPa respectively, which simulates the process of the change of fracture width accompanying drilling fluid leaks into the cave constantly. At different pressures, the crack width increment along the direction of the crack length was shown in Figure 6. Thus it can be seen that the crack width increment increases gradually as leakoff time increases (namely Pd increased). The nearer cracks are away from wall along the direction of fracture length, the greater their width changes, and this difference decrease gradually along with the reduction of the leakage time. The crack length increment reaches unanimity along the direction of fracture length after a long time mud losses. 271 Cave diameter 1000mm 1MPa 3MPa 2.5 5MPa 2.0 7.5MPa 10MPa 1.5 1.0 0.5 Cave diameter 1000mm 1.4 Fracture width increment, mm Fracture width increment, mm 3.0 0.0 1.2 1 Pd=0MPa Pd=1MPa Pd=3MPa Pd=5MPa 0.8 0.6 0.4 0.2 0 0 200 400 600 800 Along fracture length, mm 1000 0 200 400 600 800 Along fracture length,mm 1000 Fig.7 Fracture width increment in different presurre Fig.8 Fracture width increment in different leakoff time 5 Discussion 5.1 Dynamic fracture width The natural fractures and solution caves are highly developed in fractured/caved carbonate reservoirs, near the wellbore, the true fracture width is the sum of original width and width increment under positive differential pressure. To prevent the outgoing of poisonous gas such as H2S etc, we generally use positive differential pressure drilling, so the fracture of borehole wall broadening, with the original width, dynamic fracture width becomes bigger. Besides, it’ll make a dynamic variation of fracture width, because the deeper the borehole is, the greater the pressure fluctuation it exerts when making a trip etc. The formation protection capacity of drilling fluids has been weaken by the bigger dynamic fracture width and the width variation with the downhole effective pressure variation, So, loss circulation is more likely to happen, and it is rather difficult to plugging. For example, when the cave diameter is 10m,the fracture length is 1m,the width increment will approximately be 5mm under the smaller positive differential pressures (3MPa) ,adding the original width ,the total is more than 5mm.Once drilling these bigger fracture, drilling fluid will loss, and the normal plugging measures hardly to work ,we must take specialized plugging technology. ~ 5.2 Analysis of fracture morphology With reference to Fig.5 Fig.8, we can see that in the direction of fracture length, the width increment gradually become a constant with the decrease of fracture length and the increase of cave diameter, positive differential pressure and leakoff time. If the nature fracture surfaces are flat, high differential pressure make the plate fracture more likely to happen relative to wedge fracture. Especially when the cave diameter is very large, the fracture has "flat, straight and wide" features which make it difficult to plug and bridge the fracture. 5.3 Analysis of parameter sensitivity The dynamics fracture width increases with the increase of positive differential pressure, cave diameter, fracture length and leakoff time in Figure 9.The width is sensitive to the variation of positive differential pressure, and the width increment linearly increases with the increase of positive differential pressure. When keeping the same positive differential pressure, along with the drilling fluid going into the fractured/caved system, the mean pressure in fracture is on the increase, and the width will increase as well , finishing at a constant width. When keeping the same differential pressure and fracture length, the fracture width increases rapidly with the increase of solution cave diameter, the fracture open easier under the existing of solution caves. when keeping the same differential pressure and cave diameter, the width variation is most obvious if the fracture length is smaller, and it will leveled off with the increase of fracture length. It shows that stress sensitivity is stronger in fractured/caved carbonate reservoirs, the 272 leakage is more prone to happen in well completion, we should to the greatest extent keep balance pressure to drill and avoid pressure fluctuation while making a trip quickly. Cave diameter Fracture width increment, mm 6 Sensitivity analysis Fracture length 5 Pressure drawdown Mean fracture pressure 4 3 2 1 0 0 2 4 6 8 10 12 Fracture length, m / Pressure drawdown, MPa Fig.9 Parameter sensitivity analysis 6 Conclusion , (1) The stress sensitivity for fractured/caved reservoirs is stronge dynamic fracture width increase rapidly with the increase of positive differential pressure, cave diameter, fracture length and leakoff time, The existing of caves make the fracture open easier in positive differential pressures, and make the mud losses more prone to happen in well drilling and completion. (2) The fracture is characteristic of level , straight and wide, which generated in such circumstances as high differential pressure big cave diameter short fracture length long leakage time. It will increase the difficulty of prevention and control the lost circulation as well as reservoir protection. (3) The numerical simulation results and drilling practice have shown that the forecast of fracture width is of vital importance in fractured/caved reservoirs, the leakage controlling what should be mainly carried out is prevention, and the plugging measures should be executed timely, quickly, and efficiently. 、 、 、 Acknowledgments: The work is supported by 973 Plan Project (2010CB226705) and National Science and Technology Major Projects (2008ZX05049-003-03, 2008ZX05005-006-08HZ). The authors wish to thank Professor Kang for permission to publish and present this paper, and also express appreciation to Associate Professor You and other colleagues in laboratory team for their help. References [1]. Kang Yili, Luo Pingya, Pu Xiaolin, et al. Key Problems and Advances in Formation Damage Control of Deep High Sufur Content Carbonate Gas Reservoirs [C]. Professional Committee of China Petroleum Natural Gas Society 2006 Annual Conference, Kunming, Yunnan, 2006, 11 (in Chinese) [2]. 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