APEC Supply Chain Visibility Feasibility Study Takeshi Morikawa
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APEC Supply Chain Visibility Feasibility Study Takeshi Morikawa
APEC Supply Chain Visibility Feasibility Study Public Management Consulting Department Takeshi Morikawa 8th May 2013 Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. Contents 1. Outline of this project 2. Result of Questionnaire survey 3. Result of The pilot project 4. SCV Work shop 5. APEC Recommendation for SCV Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. 2 1. Outline of this project: Supply Chain Visibility Initiative CY 2010(Japan) lSOM1 ・APEC ICT Global Value Chain Workshop, lSOM2 ・Supply Chain Connectivity Framework, CTI lSOM3 ・Supply Chain Visibility Workshop, SCSC ・Supply Chain Connectivity Action Plan, CTI lMinisterial Meeting ・Joint Statement CY 2011(U.S) CY 2012(Russia) CY 2013- SCV Feasibility Study(Phase 1~3) lPhase 1 Questionnai re survey (APEC funding) + lPhase 2 Pilot project (Self funding) Establish best practices lPhase 3 Workshop (APEC funding) APEC recomme ndation 1. Strengthen business competitiveness 2. Reduce the burden on the environment 3. Achieve both security improvement and trade facilitation Based on “APEC Supply Chain Connectivity Framework Action Plan for Chokepoint 6” Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. 3 2. Result of Questionnaire survey Collection Result l It is difficult for shippers and/or consignees to control the process of supply chain in current status of international logistics since a great number of entities are involved in the transport process. Cargo movement is not visible to shippers in real time Visible Shipper (Manufacturers) Overland Transporters l Exp. Customs Exp. Ports Ocean Carriers Imp. Ports Imp. Customs Distributers Consignees (Retailers) A questionnaire survey was conducted to grasp the currently adopted information types, coding systems, and internal systems at some major logistics sites in each entity in APEC region. Table Collection Result •As for the collection result of the questionnaire, shipper/consignee and forwarder ; 23 affairs, shipping company and container terminal ; 20 affairs, the customs ; one affair. •The reply was obtained from 9 economies of APEC. Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. 4 2. Result of Questionnaire survey The truck arrival to a container terminal is most useful information at Export process l Most useful information at Export process is the truck arrival to a container terminal and to a warehouse, the complete loading on a ship at container terminal, and the ATD (Actual time of departure) of vessel from container terminal. Figure Container Movement for Export Warehouse Complete Stuffing Arrival Figure Contents of the ideal information items Container status of Export: All Departure On the road Departure Arrival Arrival Container Depot Container Terminal Complete Loading Arrival ATA Departure ATD Next Port ATA ATD On Ocean Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. 5 2. Result of Questionnaire survey ATA and, arrival and departure of Container Terminal are important at Import process l Most useful information at Import process is the ATA (Actual time of arrival) of vessel to a container terminal, the truck arrival to a container terminal and the truck departure from a container terminal. Figure Container Movement for Import On Ocean Former Port ATA ATD Arrival ATA Container Terminal Figure Contents of the ideal information items Container status of Import: All Departure ATD Complete Loading Container Depot Departure Arrival Departure Arrival On the road Departure Warehouse Arrival Complete Unloading Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. 6 2. Result of Questionnaire survey Search key for Container Status Information is Container No. with Booking No. or BL No. Most useful Search key for container status information is Container number with Booking number or Bill of Lading number. Same result can show you at not only Port to Port but also Door to Door. Figure Conditions when providing information Search key for Port to Port Container Status data : All Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. Figure Conditions when providing information Search key for Door to Door Container Status data : All 7 3. Result of The pilot project Outline of pilot project Table: Outline of Japan/China pilot project Executer Nippon Express Group (Japanese Forwarder) SIPG (Shanghai International Port (Group)) Trade lane Shanghai port (China) to Hakata port (Japan) Shipping company: SSE (Shanghai Super Express) Experimental period Dec. 2011 to Mar. 2012 Cargo owner Precision equipment manufacturer, Consumer-goods trading company, NVOCC(Nippon Express) Major objective Sharing the visibility information which is captured from Terminal Operation System and Automated Data-capturing system(RFID) at Shanghai and Hakata, and stored in EPCIS System configuration 1) EPCIS Repository 2) EPCIS Accessing Application 3) EPCIS Capturing Application 4) Tracking information input - Terminal operation systems & RFID(2.45GHz) system NVOCC: NON VESSEL OPERATING COMMON CARRIER EPCIS: EPCIS is an EPCglobal standard designed to enable Electronic Product Code (EPC) data sharing within and across enterprises. (http://www.gs1.org/gsmp/kc/epcglobal/epcis/) Copyright© 2013Nomura Research Institute, Ltd. All rights reserved. 8 3. Result of The pilot project China to Japan pilot project Scheme The pilot project is conducted by using international container cargo between Japan and China. The project starts from shipper‘s factory to consignee’s warehouse which includes all entities of supply chain, and implements from 2011 Dec. to 2012 Mar. Figure: Scheme of Japan/China pilot project User Shipper / Consignee DB WEB Browser DB Nippon Express DB EPCIS Japan Customs Internet Entities of supply chain Not Connect Not Connect Import Port DB Logistics provider DB Consignee DB Container Terminal CFS Ware house EPCIS Shipper DB Export Port DB Factory Container Terminal RFI D DB RFID Reader Container China Shanghai Container SSE Flow of Cargo Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . Japan Hakata RFID Tag e-Seal 9 3. Result of The pilot project Expected impact from pilot project Present problem Increase Increase in in efficiency efficiency of of inquiry inquiry response response Minimum Minimum stock stock level level reduction reduction (Assume (Assume contingency contingency of of supply supply chain chain to to avoid avoid stock stock out out situation) situation) Reduction Reduction of of lead lead time time between between complete complete unloading unloading and and customs customs clearance clearance report report Result of Pilot project n Inquiry response using a telephone, FAX and e-mail such as the arrival to a container terminal at Export process, ATA and, arrival and a departure of Container Terminal at Import process. n By use of a shared pilot information system, information sharing of the persons concerned becomes possible, and an inquiry reduces them. n The cargo in the warehouse of the Japan side consignee's hand is considered as minimum stock. n All of cargo between port of China side and the warehouse of the Japan side consignee's hand is considered as minimum stock by this system. Consignee can reduce minimum stock level. n Lead time between complete unloading and customs clearance report is 2 to 3 hours. n The information system which performs a customs clearance report automatically is developed. This system recognizes container unloaded completely from vessel by the RFID reader. The lead time reduction for an average of 1 hour is possible by this system. Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 1 0 4. SCV Work shop Work Shop for SCV at Russia round Outline of Work Shop Date: 21 May 2012 (One day WS) Venue: Kazan Russia Audience: SCSC, SCCP, ECSG, TPTWG and various supply chain entities. Purpose: Share the result of projects and discuss about the recommendations. Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . Work Shop Agenda Introduction Session 1: Report of Best practices Session 2: APEC Recommendation for Cargo Status Information Network for enhancing SCV Session 3: Harmonize with International-standard-making organizations 1 1 4. SCV Work shop Objectives of SCV WS Sharing the results of Best Practices Sharing the APEC Recommendation n Moderator: Henri Barthel, Vice President, GS1 System Integrity n Organizer: Ministry of Economy, Trade and Industry, Japan n Speaker: l Mr.Takashi OBAYASHI ; Group General Manager, NIPPON EXPRESS Co., LTD. (Japan) . l Mr.Chun-Fu Lin ; Specialist, Department of Investigation, Directorate General of Customs, Ministry of Finance (Chinese Taipei) l Mr. K W Ho, Senior Industry Engagement Manager for Logistics of GS1Hong Kong (cosponsoring economy: Hong Kong, China) l Ms.Helena Chong Siew Ying; Deputy Director, Malaysian Communications and Multimedia Commission (Malaysia) l Mr. Kim Soo Yeob; from Korean Maritime Institute (co-sponsoring economy : Korea) l Mr. WU ; from China (representative from Northeast Asia Logistics Information Service Network (NEAL-NET)) l Dr. Kenneth R. TRAUB ; Independent Consultant, Ken Traub Consulting LLC of U.S l Mr. Takayuki HIRABAYASHI ; Deputy Director, the Ministry of Economy, Trade and Industry of Japan l Mr. Dominique VANKEMMEL ; Domain Coordinator Transport/Logistics, Trade and Transport Facilitation, CEFACT / United Nations l Ms. Mariya Polner ; Research Analyst, the World Customs Organisation Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 4. SCV Work shop How to make APEC recommendation l In order to finalize APEC recommendation, reporting of best practices and sharing the Recommendation, harmonizing with International Standards are a required step. Session 1: Report of best practices Japan Chinese Taipei Hong Kong, China Malaysia Korea APEC Recommendation Session 3: Harmonization with International Standards China (NEAL-NET) WCO、UN/CEFACT、GS1 USA (Implementation) Session 2: Toward the realization of SCV Japan (METI) Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 6 5. APEC Recommendation for SCV Phase 3:Contents of APEC recommendation 1/2 } This project will create a set of draft recommendation for member economies to establish common technical grounds for visualized, global supply chain in the APEC region. 1 Background and Objectives 1.1 Current status of cargo status information sharing in APEC region 1.2 Impact of cargo status information network on supply chain among APEC region 2 Ideal cargo status information network for enhancing supply chain visibility 2.1 Ideal cargo status information network 2.2 Scope of this recommendation 3 Necessary technology and Information sharing 3.1 Information sharing Based on the result 3.1.1 Ideal cargo status information of phase 1 l Important information at trade process l Search Keys 3.1.2 Cargo status event code scheme 3.2 Visibility platform architecture [Ref. EPCglobal Architecture] 3.3 Technological specifications 3.3.1 Technologies for capturing data 3.3.2 Database interfaces 3.3.3 Application Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 1 4 5. APEC Recommendation for SCV Phase 3:Contents of APEC recommendation 2/2 4 Best practices of Supply Chain Visibility Based on the result 4.1 Best practices 1 [Japan] of phase 2 4.1.1 Outline 4.1.2 Practicality of supply chain visibility platform 4.1.3 Verification of the effects of improvements in supply chain management 4.2 - 4.5 Best practice [Other economy] (Same Format as 4.1) 5 How to promote the implementation 5.1 Implementation step 5.2 Implementation method of cargo status information network 6 Future plan 6.1 Realization of supply chain visibility in APEC region 6.2 Collaboration with International-standard-making organizations 6.3 Collaboration with other region 6.4 Others Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 1 5 5. APEC Recommendation for SCV 1. Background and Objectives 1.1 Current status of cargo status information sharing in APEC region 1.2 Impact of cargo status information network on supply chain among APEC region difficult for shippers to control the process Cargo movement is not visible to shippers in real time Visible Overland Shipper (Manufacturers) Trans porters Exp. Customs Exp. Ports Ocean Carriers Imp. Ports Imp. Customs Consignees Distributers (Retailers) <Effects of global supply chain visibility> Type of effect Direct effects Examples Reduction of queries Process synchronization and automation Reduction of risk of delays, etc. Greater frequency Increased Shorter lead times Greater choice of logistics providers effectivenes Greater choice of ports/shipping routes s of SCM Consequent reduction of safety inventory levels Batch development of logistical Effects of information systems to common standardizat specifications ion Reduction of maintenance of master data for shipping routes Process innovation and creation of new Creation of business added value Sustainable development (environmental measures) Source: APEC Recommendation Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 1 6 5. APEC Recommendation for SCV 2. Ideal cargo status information network for enhancing supply chain visibility 2.1 Ideal cargo status information network 2.2 Scope of this recommendation Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 1 7 5. APEC Recommendation for SCV 3. Necessary technology and Information sharing 3.1 Information sharing 3.1.1 Ideal cargo status information 3.1.2 Cargo status event code scheme ü Items to be shared : What, When, Where, Why ü Code Scheme : What : Container No. When : Coordinated Universal Time Where (Location) : UN/LOCODE Why (Cargo Status) : UN/Status Code ü Search Key : (Container No. + Booking No.) or B/L No. Table Vessel and Container Status Data (Export) Table Vessel and Container Status Data (Import) When Where Why What Importance When Where Why What Importance YMD HHMMSS Container Depot Arrival Truck Middle YMD HHMMSS Former Port ATA Vessel Middle YMD HHMMSS Container Depot Departure Container High YMD HHMMSS Former Port ATD Vessel Middle YMD HHMMSS On the road On the way Container Low YMD HHMMSS On Ocean On the way Vessel Low YMD HHMMSS Warehouse Arrival Container High YMD HHMMSS Container ATA Vessel High YMD HHMMSS Terminal Container Complete Unloading Container High YMD HHMMSS Terminal Container Arrival Truck High YMD HHMMSS Terminal Container Departure Container High On the way Container Low YMD HHMMSS YMD HHMMSS YMD HHMMSS Warehouse Warehouse On the road Complete Stuffing Departure On the way Container Container Container High High Low YMD HHMMSS Container Terminal Arrival Container High YMD HHMMSS Terminal On the road YMD HHMMSS Container Terminal ATA Vessel High YMD HHMMSS Warehouse Arrival Container High YMD HHMMSS Container Terminal Complete Loading Container High YMD HHMMSS Warehouse Complete Unloading Container High YMD HHMMSS Container Terminal ATD Vessel High YMD HHMMSS Warehouse Departure Container High YMD HHMMSS On Ocean On the way Vessel Low YMD HHMMSS On the road On the way Container Low YMD HHMMSS Next Port ATA Vessel Middle YMD HHMMSS Container Depot Arrival Container High YMD HHMMSS Next Port ATD Vessel Middle YMD HHMMSS Container Depot Departure Truck Middle YMD HHMMSS Bonded Area Bond transportation Container Low YMD HHMMSS Bonded Area Bond transportation Container Low YMD HHMMSS Bonded Area Customs Clearance Container High YMD HHMMSS Bonded Area Customs Clearance Container High Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 18 5. APEC Recommendation for SCV 3. Necessary technology and Information sharing 3.2 Visibility platform architecture 3.3 Technological specifications 3.3.1 Technologies for capturing data 3.3.2 Database interfaces 3.3.3 Application <Image of Query by EPCIS> System A (IS) System B (IS) (1) Search (2) Query Query Interface Query Interface User Sys. A Logistics Information DB Sys. B Logistics Information DB (3) search (4)Respond (2) Query System C(IS) QI http://www.gs1.org/gsmp/kc/epcglobal/epcis Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 1 9 5. APEC Recommendation for SCV 4. Best practices of Supply Chain Visibility 4.1 Japan - China Container RFID Trucking System (Japan) 4.2 Japan – China Automobile RFID Tracking System (Japan) 4.3 Global Wine Supply Chain Visibility Project (Hong Kong) 4.4 The Security and Trade Facilitation System (Malaysia) 4.5 e-Seal Program in Chinese Taipei (Chinese Taipei) Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . 2 0 5. APEC Recommendation for SCV 5. How to promote the implementation 5.1 Implementation step 5.2 Implementation method of cargo status information network Road Transportation Container Terminal Container Terminal Road Transportation Vessel Schedule Warehouse/ Factory Container Status Cargo Tracking Ocean Transportation Warehouse Step1 Step2 Step2 Step3 Step3 NEAL-NET (North East Asia Logistics Information Service NET work) Tianjin New Port● Qīngdǎo ● CHINA Guangzhou ● http://www.nealnet.org/ ●Dalian Incheon ● KOREA Busan ● ●Shanghai ●Ningbo Jhoushan Port Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . JAPAN ●Tokyo Yokohama Since December, 2010 2 1 5. APEC Recommendation for SCV 6. Future plan 6.1 6.2 6.3 6.4 Realization of supply chain visibility in APEC region Collaboration with International-standard-making organizations Collaboration with other region Others Expansion of transportation Expansion of a class - Customs clearance level - Freight level APEC Recommendation Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . Expansion of the range - APEC level - World level 2 2 5. APEC Recommendation for SCV APEC Implementation for Cargo Status Information Network for enhancing Supply Chain Visibility Doc. can found APEC Recommendation for SCV http://publications.apec.org/publication -detail.php?pub_id=1294 Result of Questionnaire survey http://publications.apec.org/publication -detail.php?pub_id=1252 Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d . Thank you! <Contact> Public Management Consulting Department Takeshi Morikawa [email protected] Co p y r i g ht © 20 13Nomu r aRes e a r chI ns t i t u t e , Lt d . Al l r i g h t sr e s e r v e d .