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FDOT DESIGN STANDARDS FY 2012/2013
NOTES A. DESIGN SPECIFICATIONS: J. SOUND BARRIER WALL NOTES: 1. AASHTO LRFD Specifications for Highway Bridges. 1. Distance between piles shall be a maximum of 20 ft. from centerline to centerline. This Index allows for either 2. FDOT Structures Manual (Current Edition). 10 or 20 ft. post spacing. 3. Florida Department of Transportation’s Plans Preparation Manual, Volume I (Current Edition). The typical panel system depicted is based on 20 ft. post spacing. 2. Walls greater than 12 ft. in height shall consist of 2 or 3 stacked panels (upper and lower), each less than 12 ft. in height. The height of the upper panel shall be a minimum 8 ft. or greater as necessary to accomodate any graphics B. DESIGN CRITERIA: (if applicable). The lower panel(s) shall be a minimum of 4 ft. in height. Walls equal to or less than 12 ft. in The Precast Sound Barriers are pre-designed and based on the criteria in the Structures height shall consist of either a single panel or 2 stacked panels with the upper panel sized to accomodate graphics Manual, Volume I. (if applicable). 3. Horizontal panel joints shall be located outside of the graphics (if applicable). Horizontal panel joints shall C. CONCRETE AND GROUT: be held at a constant elevation for a given wall, where possible. 1. Concrete Class and Compressive Strength: 4. Posts shall be "H" type cross-section with panels installed from above. a. Cast-in-Place Collars: Class IV (f’c = 5500 psi) 5. Shimming of wall panels above the pile collar, beneath the bearing pads is permitted up to a maximum of 1b" b. Precast Panels, Collars and Post Caps: Class IV (f’c = 5500 psi) height. Shims must be either stainless steel (Type 304 or 316) or engineered polymer (copolymer or multipolymer) c. Posts: Class IV (f’c = 5500 psi) plastic. Plastic shims must have a minimum compressive strength of 8,000 psi without any fractures. Stacking of 2. Grout for Auger Cast Piling: shims is permitted as follows: a. Maximum Working Compressive Strength = 2200 psi »¿a. For shimming height of 1" or less, provide up to 4 ~ ˘" shi b. Minimum 28 Day Strength = 5500 psi »¿b. For shimming heights greater than 1", use a minimum ˘" thick single shim and up to 3 ~ ˘" shi 3. Minimum Compressive Strength for Form Removal and Handling of Posts and Panels: Stacked shim plates must be bonded together with a compatible epoxy adhesive. a. 2,500 psi for horizontally cast post and panels. b. 2,000 psi for vertically cast panels or when tilt-up form tables are used for horizontally cast panels. K. COST SAVINGS INITIATIVE PROPOSAL (CSIP) OR CONTRACTOR REDESIGN: 1. In no case will CSIP or Contractor Redesigns be allowed for concrete sound barriers. D. REINFORCING STEEL: 1. In addition to the requirements of Specification Section 415, tie post and pile stirrups at the following locations as a minimum: a. Post Stirrups - Tie at all four corner bars and at every third interior bar intersection. b. Pile Stirrups - Tie to the main vertical reinforcing at alternate intersections for circular configurations and for rectangular configurations at the four corners and at every third interior bar intersection. C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-01of16. dgn E. SURFACE FINISHES: 1. See SOUND BARRIER DATA TABLES in the Plans for project requirements. F. PILING: Construct Auger Cast Piling in accordance with the Plans and Specification Section 455. G. UTILITIES: Field verify the locations of all overhead and underground utilities shown in the Wall Control Drawings. H. NEOPRENE PADS AND RESILIENT PADS: 1. Neoprene Pads for Panel Bearing Points Between the Stacked Panels: The Neoprene pads for the panel bearing points shall be Plain Pads, Grade 50 durometer hardness in accordance with Specifications Sections 932-2.1. 2. Neoprene Pads for Collar Bearing Points: Neoprene Pads shall be Fiber Reinforced Pads, with a durometer hardness between Grade 50 and Grade 80, in accordance with Specification Section 932-2.1. Plain Pads may be substituted for Fiber Reinforced Pads when sufficient bearing area is available on the concrete collar, as follows: a. 10’ post spacing: 4" x 4" x b" Plain Pads, Grade 50 durometer hardness. b. 20’ post spacing and < 18’ wall height: 4" x 4" x b" Plain Pads, Grade 50 durometer hardness. c. 20’ post spacing and = 18’ wall height: 4" x 5" x b" Plain Pads, Grade 50 durometer hardness. I. CASTING TOLERANCES: »¿1. Overall Height & Width: +/»¿2. Thickness: +/»¿3. Plane of side mold: +/4. Openings: +/- b" »¿5. Out of Square: ˘" per 6 ft., but not more than ˘" total along any »¿6. Warping: ˘" per foot distance to nearest co 7. Bowing: 1/240 panel dimension 12/30/2011 11: 46: 55 AM rd960rh »¿8. Surface Smoothness for Type "A" (Smooth) Surface Texture Option: +/- ˘" along a 10 ft. straighte LAST REVISION 01/01/12 REVISIO N GENERAL NOTES DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 1 Type "A" Type "F" SMOOTH PEA GRAVEL b" Random " - " Gravel Texture Type "G" Type "B" VERTICAL FRACTURED FIN ASHLAR STONE " Back Face 1 " Front Face C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-02of16. dgn 1" o.c. Varies " Typ. " to 1 " Type "C" Type "H" SPLIT FACE RUNNING BOND BLOCK TRAPEZOID VERTICAL FINS W/ FRACTURED " Mortar " Joint FACE (COLORADO DRAG AGGREGATE) 1 " 4" o.c. Amplitude 8" x 16" 1:15 Min. Running Bond Block Bevel Type "D" Type "I" FRACTURED GRANITE CUT CORAL BLOCK (RUNNING BOND) " Mortar " Depth Joint " Amplitude Running Bond Block: 12" x (12", 14", 16" & 12") 6" x (21", 10" & 23") 12" x (9", 10", 21" & 14") 6" x (16", 14" & 24") (1st course) (2nd course) (3rd course) (4th course) Type "E" WIRE-CUT BRICK b " Max. " Depth NOTES: Mortar Joint rd960rh 1. Surfaces shall be formed, rolled, or pressed using form liners in accordance with the Plans and Specifications (Class 3 Surface Finish). 2b " x 7b " Running Bond Brick 2. See Sound Barrier Data Tables for project aesthetic 12/30/2011 11: 46: 56 AM requirements. LAST REVISION 01/01/12 REVISIO N TEXTURE OPTIONS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 2 »¿ »¿Symmetric about Back Face Panel Texture (Formed, Rolled or Pressed 10’-0" Max. into Plastic Concrete) Precast wall panel Front Face Panel Texture (Formed) Varies ( 12’ -0" M ax. , 8’ -0" M in. ) C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-03of16. dgn Upper Panel Top of Panels Se c o n dl a y e rs u r f a c ef o r g r a p h i cd e s i g n( o p t i o n a l ) Sealed cavity Horizontal Single layer flat surface attached to form liner for casting smooth areas of wall design. See graphic drawings. Joints " Max. between flat surface and form liner to be sealed watertight. Form liner joint between stacked panels TYPICAL FORMING DETAIL (Front Face Panel Texture Type "H" shown) Lower Panel Varies ( 12’ -0" M ax. , 4’ -0" M in. ) (Back Face Panel Texture Type "D" shown) NOTES: 1. Contractor shall submit specific form liner samples for approval by the Engineer. 2. Textures and graphics shown are for demonstration purposes only. See Sound Barrier Data Tables for project rd960rh specific texture and graphic requirements. HALF ELEVATION 11: 47: 04 AM (Front Face Panel Texture Type "H" and Front Face Post Texture Type "H" Shown.) (Graphic Type SE-2 Shown.) 12/30/2011 (Two stacked panels shown, 3 stacked panels similar) LAST REVISION 01/01/12 REVISIO N GRAPHICS & TEXTURE DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 3 " 5" 1 " Max. Max. »¿ Post & »¿ Post & 20’-0" Max. »¿ b " X 1’-4" X 1" Polyethylene Precast Post Cap (when required) " Neoprene Pads Top of wall elevation 5’-0" b" 5’-0" rod (continuous) Top Panel 2 ~ 1 b " x 6" x " Neoprene Pads (shown) or 1 ~ 4" x 6" x " Neoprene Pad A SECTION A-A C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-04of16. dgn B Bottom Panel B A Post (Typ.) Bottom of wall elevation Finished Grade 6" Min. Collar (Typ.) Collar (Typ.) 1’-6" Max. Auger Cast Auger Cast Pile (Typ.) Pile (Typ.) 2 ~ 1 b " x 6" x showing Post without Post Cap showing Post with Post Cap " Neoprene Pad 6" »¿ V-Gro 1" Polyethylene 2b " Half Elevation " Neoprene Pads (shown) Rod 1b " TYPICAL ELEVATION b" 1" Half Elevation b" 1b " or 1 ~ 4" x 6" x »¿1" Polyethy Rod (continuous) »¿ Neopren 12/30/2011 11: 47: 05 AM rd960rh SECTION B-B LAST REVISION 01/01/11 REVISIO N TYPICAL DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 4 Precast Cap »¿4˘" (M " 1 2" Max. Chamfer Top of Panel shown) 1 " Max. (Typ.) 2" 18’-4b" Max. Varies »¿4˘" (M Top of post (Type "B" 5" ( M in. ) E Top Panel D Top Panel Panel H eight ( H) ( See Notes on Sheet 1) D * Vertical Steel ~ #4 Bars @ 10" Texture (As=0.24 in.†/ft.) (Typ.) Texture Non-Roadway PRECAST POST CAP DETAIL Front Face Face (Back Face) NOTE: See plans for Post Cap requirements. NOTE: See Sheet 13 for Post Cap details. At the Contractors Option, Smooth or Deformed Welded Wire Reinforcement may be used (equal area). »¿ Post & See Detail "A" Horizontal Steel ~ #4 Bars @ 8" (As=0.30 in.†/ft.) (Typ.) Top of wall and post when post caps Varies are not required F F Top Panel C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-05of16. dgn E SECTION E-E TYPICAL PANEL ELEVATION Top Panel * In lieu of utilizing the pick up points below, panels may be cast vertically or cast horizontally then tilted upright using tilt-tables prior to lifting from form. In this case, the vertical steel may be reduced to #4 Bars @ 1’-3" (As=0.15 in.†/ft.). ELEVATION STEP AT TOP OF WALL Panel Length (L) 0.207 L 0.586 L 0.207 L " 5" 1 " Max. X Bottom Panel b" Varies 4" x 4" x b" Neoprene Pads (Typ.) 0. 586 H Panel H eight ( H) »¿ Post & Bottom Panel X 0. 207 H Max. (See Note H on Sheet 1) Pick up points 1 2" Min. ~ 4" Max. 2 Eq. Sp. X X 2 Eq. Sp. 11: 47: 06 AM rd960rh 0. 207 H DETAIL "A" Auger Cast Pile REQUIRED PICK UP POINTS FOR PANELS (Panels shall be rotated about long axis only) 12/30/2011 ELEVATION STEP AT BOTTOM OF WALL LAST REVISION 01/01/11 REVISIO N TYPICAL PANEL DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 5 R/W Line See Detail "B" Varies Non-roadway face of wall Back Face »¿ Post & 4’ -0" M in. »¿ Post & 19’-2" Max. Panel Texture (*) 5" (Typ.) 1 " Max. (Typ.) 1 " Max. (Typ.) SECTION D-D Roadway face of wall Front Face Panel Texture (Formed) Roadway face of wall 2 Equal spaces Front Face Post Texture (Formed) 20’-0" Max. * Texture may be Formed, Rolled or Pressed into Plastic Concrete. PLAN 1" Wide V-Groove C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-06of16. dgn »¿ V G See Detail "2" for panel dimensions See Detail "1" for panel dimensions 2 2 90- SECTION F-F 2 Equal spaces 90- Typical Post Typical post CASE 1 CASE 2 (Exterior Angle) (Interior Angle) " 5 " Formed, rolled or pressed 5" Texture Back Face » ¿ b " »¿ Reinforcin " = R 5 5" »¿90´ " 5" » ¿ " 1 " 1 " » ¿ » »¿90´ 9 R= b" 5 " 9 " 5 " M ax. 9 » ¿ 1 " rd960rh 5" 5" 5" 4 " »¿1’- 4 " Formed Texture " 11: 47: 06 AM DETAIL "1" Front Face DETAIL "2" NOTE: The shop drawings shall include specific pivoting point details of PIVOTING POINT DETAILS panel ends at locations where the »¿ deflection angle (2˛) between pa (Typical both ends) 12/30/2011 exceeds 7. DETAIL "B" LAST REVISION 01/01/11 REVISIO N FLUSH PANEL END DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 6 See Detail "B" 19’-2" Max. Varies »¿ Post & Non-roadway face of wall Back Face Panel Texture (*) 4’ -0" M in. R/W Line »¿ Post & 3 4" Max. (Typ.) 5" (Typ.) SECTION D-D 114" Max. (Typ.) Roadway face of wall 114" Max. (Typ.) 2 Equal spaces Roadway face of wall Front Face Panel Texture (Formed) Front Face Post Texture (Formed) * Texture may be Formed, 20’-0" Max. Rolled or Pressed into Plastic Concrete. PLAN 1" Wide V-Groove C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-07of16. dgn »¿ V-G »¿ SECTION F-F » See Detail "I" 2 Equal spaces » See Detail "I" Typical Post CASE 1 Chamfer as (Interior Angle) Required Formed, Rolled or Pressed Texture Back Face »¿ Reinforcin Typical Post » » See Detail "I" 5" (Back Face Chamfer Shown 5" DETAIL "I" See Detail "I" R= 12" Front Face Chamfer Similar) 6" Typ. Formed Texture rd960rh Front Face »¿ DETAIL "B" NOTE: The shop drawings shall include 11: 47: 07 AM CASE 2 (Exterior Angle) (Typical both ends) specific pivoting point details of panel ends at locations where the »¿deflection angle (2˛´) be panels exceeds 20. 12/30/2011 PIVOTING POINT DETAILS LAST REVISION 01/01/11 REVISIO N RECESSED PANEL END DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 7 19’-2" Max. 9’-7" Max. 19’-2" Max. 9’-7" Max. »¿ Panel H eight G Varies 3 ’ (T -4 " y p .) Grating recessed with 2" Clear back face of wall (Typ.) H (Typ.) 4’-2" Max. 4’-2" 3’-4" 3’-4" Opening 4’-2" Max. Opening #4 Bars (Typ.) 2" Cl. Bottom of Bottom Panel A 10" G B 1’-1" H #4 Bars (Typ.) Bottom of 3 ’ (T -4 " y p .) Varies 10" (Typ.) Bottom Panel C 1’-4" C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-08of16. dgn FIRE HOSE ACCESS HOLE TYPICAL DETAIL 114" (Front Face of Wall Shown) 5" (Front Face of Wall Shown) Max. (Flush Panel Option Shown (Flush Panel Option Shown Recessed Panel Option Similar) Recessed Panel Option Similar) Precast Panel See Grating Detail NOTE: Fire Hose Access Point to be located NOTE: Hole Types A, B, C and D refer to distance from bottom at or near fire hydrants of panel to center of opening. See Wall Control Drawings. to drain to holes. 5" 3’-714" Max. 1 4" Bottom 1" 1’ -0" (Typ.) 3 8" X 1’-6" X 1’-6" 258" X 18" Louvers (Typ.) X 3" Expansion Anchor J 3 16 (Vandal Proof Typ.) of Panel Square Recess in Wall Recessed Panel Option Similar) 4’ -0" 3 8" 1’ -114" SECTION H-H (Flush Panel Option Shown 9 Plug (See Plug Detail) Provide 1" X 1’-4" X 1’-4" 3 4" Neoprene Diaphragm Outside H ole 114" 1 Typ. ) 2" ( Grade behind wall »¿ Expa Anchors (Typ.) 45 (Typ.) thick Neoprene Plug with Slotted Diaphragm Grade 70 Durometer hardness 1 2" 2" X L 2" X 2" X 14" (Typ.) Hole (Typ.) 2" 1 4" 3’-334" 1 8" Bar (Outside) J 2" Hole rd960rh Bottom of Panel 1 4" X 3" Min. Anchor Pin Typ. 1’ -6" 60 (Typ.) (2" Min. Edge Distance) (Flush Panel Option Shown SECTION J-J GRATING DETAIL NOTES: SECTION G-G Grating shall be ASTM A 36 steel and shall be hot dip galvanized after assembly in accordance with ASTM Specification A 123. 5" (Typ.) Recessed Panel Option Similar) Expansion anchors shall be in accordance with ASTM A 307 (Galvanized). 1’-6" Welding shall be in accordance with the current edition of the ANSI/AWS D1.1 Welding Code. 12/30/2011 11: 47: 08 AM DRAINAGE HOLES TYPES A, B, C & D D 2’-8" PLUG DETAIL LAST REVISION 01/01/11 REVISIO N FIRE HOSE ACCESS HOLE & DRAINAGE DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 8 3" * Top of Wall * Top of Wall Top of Finished Grade Collar, C Bars P9 @ 3" 8" C 3 equal sp. 2’ -4" 1’ -6" Elev. A 1 2" 7 3" B B Top of Collar, Elev. A 1’ -434" (Typ.) 712" M ax. sp. Bars P1 534" Bars P9 (Typ.) Bars P1 (Staggered) Staggered Bars P9 2 Equal sp. Bars A Bars P1 @ 4" Cover 3" »¿ Bars A Wall 2" Cover SECTION A-A er v Co 4" (H Section) M ax. 1 ~ Bar P10 Top of Collar per Plan A 6" 3" 712" are shown in plans Dim . A panel when post caps (See Note 3) ( See Note 2) top of high side wall (H Section) A 1’ -6" *Post Length plus 1’ -6" ( H Section) ( See Note 3) * Extend Post 2" above M ax. 3’-6" Collar »¿ Post, Pile & C Precast Post 1’-6" 2’-6" Auger Cast Pile 1’-6" 3" Bars A 4 Equal sp. 3" 4" 2’-6" Bars P2 (Typ.) 1’ -434" (Typ.) Bars P1 (Staggered) Cast Pile Bars A Bars B Bars P2 (Typ.) Bars B Bars A 2" Cover »¿ Noise SECTION B-B (H Section) Bars P2 Bars A " 4 r ve ) o n. C i (M »¿ Bars B 1’-6" & Wall Back Face D 1 4" of Post 512" D 2’-6" Auger 1’-0" 1’ -0" M ax. Bars B Bars A 3 5 4" Bars P2 @ Bars A Bars B Pile Length m inus 2’ -0" ( See Note 1) Auger Cast Pile Total Length ( Varies) Top of Pile Length ( See Note 1) C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-09of16. dgn SECTION C-C Bars B Cover SECTION D-D GROUND MOUNTED POST REINFORCEMENT (Prior to placement in augered hole) 01/01/12 REVISIO N (Standard ’H’ Post Shown, 45 & 90 Corner Posts Similar) LAST 1 4" 512" 2" 6" M in. 11: 47: 08 AM 12/30/2011 Hole per Plan POST IN AUGERED HOLE NOTES: 1. For Table of Reinforcing Steel Sizes and Post & Pile Lengths, see Sheet Nos. 15 & 16. Roadway Face of wall »¿ Bottom of Augered REVISION 514" (Typ.) 114" rd960rh Cast Pile M ax. 1’ -434" R= 12" 2’-6" Auger 2. For Dim. A, see Sheet Nos. 15 & 16. 3. For Precast Collar Option, see Sheet No. 10. Front Face Post Texture (Formed) TYPICAL POST SECTION (H Section) PILE & POST REINFORCING STEEL (CAST-IN-PLACE COLLAR OPTION) DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 9 3" Collar, Cast Pile Elev. A 1’ -6" E E 2’-6" Bars P2 (Typ.) D 712" 712" M ax. Bars P1 @ Staggered 3" 1’-8" 4 Equal sp. 312" 3" 1’-1" 312" Bars B Bars B Bars A Bars A Bars P2 Bars P2 Bars A Bars A Bars B Bars B Bars B 2" Cover Bars P2 (Typ.) 1’ -0" M ax. Pile Length ( See Note 1) Bars B Bars A Pile Length m inus 6" ( See Note 1) Bars A 1’-6" 3 4" Top of Top of Auger 112" M ax. B 2" Cover SECTION E-E SECTION E-E (Rectangular Precast Collar) (Octagonal Precast Collar) Bars P2 @ C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-10of16. dgn 0" M in to Grade B 1’ -4 Collar, Elev. A Finished (Typ.) 1’ -434" Top of Precast Auger Cast Pile Bars P1 M ax. Top of A 6" are shown in plans A @ panel when post caps (H Section) Dim . A top of high side wall Precast Post ( See Note 2) * Extend Post 2" above *Post Length ( H Section) ( See Note 3) »¿ Post, Pile & C M ax. * Top of Wall 3"3"Bars P2 3"3" 712" * Top of Wall D 2’-6" Auger rd960rh Cast Pile NOTES: 2" 6" M in. 11: 47: 09 AM 1. For Table of Reinforcing Steel Sizes and Post & Pile Lengths, see Sheet Nos. 15 & 16. 2. For Dim A, see Sheet Nos. 15 & 16. 3. For Sections A-A, B-B & D-D see Sheet No. 9. Bottom of Augered 12/30/2011 Hole per Plan PRECAST COLLAR IN AUGER CAST PILE GROUND MOUNTED POST REINFORCEMENT (Prior to placement in augered hole) LAST REVISION 01/01/12 REVISIO N (Standard ’H’ Post Shown, 45 & 90 Corner Posts Similar) PILE & POST REINFORCING STEEL (PRECAST COLLAR OPTION) DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 10 3" * Top of Wall * Top of Wall 1 ~ Bar P10 4" Bars P9 Cover Top of Finished Grade Collar, 1 2" 7 2 Equal sp. 3" Bars P3 (Typ.) B B Top of Collar, Elev. A Elev. A 1’ -4 Bars P1 " Bars A 712" M ax. sp. are shown in plans A Bars P1 @ *Post Length plus 1’ -6" panel when post caps A 3" Bars B »¿ Bars P9 (Typ.) Bars P1 (Staggered) Staggered Dim . A top of high side wall (H Section) ( See Note 1) * Extend Post 2" above M ax. 3’-6" Collar »¿ Post, Pile & C Precast Post 1’-6" »¿ Wall Bars P2 2" Cover Bars A SECTION A-A er v Co 4" F 6’ -0" Bars B (Typ.) Bars P2 @ 4’ -6" Pile Length M inus 1’ -6" ( See Note 1) Bars P3 @ 4 Equal sp. 3" SECTION G-G Bars B Bars A »¿ 3’-0" Auger (Typ.) Bars P1 (Staggered) Cast Pile Bars A Bars P2 Bars B (Typ.) 2" 1’ -0" M ax. Pile Length ( See Note 1) 2" Cover »¿ Noise SECTION B-B (H Section) POST REINFORCEMENT 10 - #9 Bars (Prior to placement in augered pile) spaced equally around Bar P3 er v Co 4" »¿ (Typ.) 1’-6" & Wall Back Face H Bars P3 Bars B " H 5b " of Post (Typ.) Bars A 5 " " R= b" 1’ -4 C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-11of16. dgn Bars P3 3" " Bars A 4" Cover Auger Cast Pile 1’-6" 1’ -4 F 3’-0" 3 equal sp. G Bars B M ax. 6" 3" 712" 1’ -6" Bars P9 @ 5 equal sp. 2" 2’ -4" 1’ -6" (H Section) G Bars A Bars A SECTION H-H 1 " Cast Pile " Bars P2 Bars A NOTES: 2" Bottom of M in. Hole per Plan Roadway Face of wall 6" 11: 47: 10 AM Augered Bars B »¿ 1. For Post and Pile Lengths, Table of Reinforcing Steel, and Dim. A see Sheet 15 or 16. Front Face Post Texture (Formed) TYPICAL POST SECTION POST IN AUGERED HOLE 2. For Precast Collar Option see Sheet 12. SECTION F-F (Modified H Section) (H Section) (Post reinforcing steel not shown for clarity) (Standard ’H’ Post Shown, 45 & 90 Corner Posts Similar) C-I-P COLLAR FOR PILE/POST CONNECTION: LOW CLEARANCE OPTION LAST REVISION 01/01/12 REVISIO N 12/30/2011 M ax. rd960rh Auger 5b " 3’-0" DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 11 & Precast Collar 10" 3" (Typ.) I I M ax. 712" 712" M ax. Chamfer (Typ.) »¿ Post, Bars A Post Collar & Wall 3’-0" Bar P1 Bar P1 Auger Cast Pile Bars A Bars B »¿ Pile, Precast Collar & Wall J J M M ax. of 4" x 4" x b" Fiber Reinforced Bearing Pad (See Index No. 5200) (Typ.) 6" Elevation A 1’-8" @ Precast Collar, 3"3"Bars P2 3"3" 712" Projected Location Top of 2" 1’ -6" M »¿ Post, Bars B SECTION I-I 1’ -0" Finished Grade 1’-6" 3b" Bars P1 1’ -6" Top of Auger Cast Pile M ax. 0" M in ~ L 1b " M ax. L A 1’-8" Staggered (H Section) A Bars P1 @ Precast Collar Dim . A »¿ Post, P Precast Post ( See Note 1) *Post Length ( H Section) * Top of Wall 3" 4 Equal sp. 3" 1" Cover (Encase in Auger Cast Pile) Bars B Bars A 4’ -6" Bars P3 (Typ.) Cast Pile 10" & Precast Collar Bar P2 Precast Collar Bars P2 @ Bars A Bars B 3’-0" Auger Cast Pile * 2" Cover Bars P2 (Typ.) SECTION J-J »¿ Pile, Precast 2" Auger »¿ Post, Bars B 1’ -0" M ax. 3’-0" SECTION L-L Bars A »¿ 1’ - 6’ -0" K 3 equal sp. Chamfer (Typ.) K Bars P3 @ C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-12of16. dgn 3b" Collar & Wall PRECAST COLLAR AND POST REINFORCEMENT (Prior to placement in augered pile) er v Co 4" 4 Equal sp. Bars B NOTES: Bars A Bars P3 1. For Post and Pile Lengths, Table of Reinforcing 10 - #9 Bars Steel and Dim. A see Sheet 15 or 16. rd960rh (Typ.) H H 2. For C-I-P Collar Option and Section H-H, see Sheet 11. Bar P2 Bars A SECTION M-M * Extend Post 2" above top of high side wall panel when Bars B 6" 11: 47: 11 AM 2" post caps are shown in plans. SECTION K-K Hole per Plan PRECAST COLLAR IN AUGER CAST PILE PRECAST COLLAR FOR PILE/POST CONNECTION: LOW CLEARANCE OPTION (Collar and Post reinforcing steel not shown) LAST REVISION 01/01/12 REVISIO N 12/30/2011 Bottom of Augered DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 12 1’-8" 838" 2" 4 " 1 ’01 4 " 838" C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-13of16. dgn 1’ -8" 2 4" 51 Bars B (Typ.) 67.5 Bars P7 (Pairs) @ 712" Max. spacing Auger Cast Pile 51 Bars A (Typ.) Chamfer (Typ.) 8" Eq .s p. 412" 9" 738" (Typ.) 414" 512" " 534" thick Max. »¿ Post & 2" Cover 1 4" 514" 1 4" Auger Cast Pile (2’-6" ) 512" 512" 1 4" Texture (1 »¿ Bars P9 1 4" 1 2 " 67.5 314" Chamfer 1 4" Bars E 45 when required) 3 4" 314" 5 Bars D thick Max. when required) 3’-6" Collar Radius (Typ.) Texture (114" »¿ Wall & r e v o 4"C ) . p Ty ( " 1 4 1 2" 45 (Typ.) 3 4 " Bars B (Typ.) #4 Bars (Typ.) * D 3 4 5 " 1 4 5 2" Cover (Typ.) 1 2" 4 ’1 " Bars A (Typ.) R= 1 4 @ 712" Max. Spacing Chamfer (Typ.) " Wall & Pile Bars P5 (Pairs) 3 4" 1 2 5 »¿ Texture when required 10 1 738" 8" 414" D 534" 512" C C 3 4" (Typ. Both 1’-4 Sides) »¿ Wall & SECTION A-A NOTES: 1. Use 3’-6" CIP Collar for all 90 corner posts, Bars P10 not SECTION A-A TYPICAL SECTION ABOVE PILE required for 90 corner pile collar. TYPICAL SECTION ABOVE PILE 2. For Post & Pile Lengths, see Sheet Nos. 15 & 16. 3. For Table of Reinforcing Steel, see Sheet Nos. 15 & 16. 4. Reduce standard panel length or adjust post spacing by 312" at each 90 Corner Post to accommodate the Special Post dimensions. »¿ 3 4" 1’-3 2" 4 " " 3 4 3 Equal sp. 4 " 1 ’01 838" 4 ’1 738" Wall & Pile »¿ Bar Bars P6 (Pairs) Bars A (Typ.) P8 Block-out (Typ.) Bars D rd960rh 4" 10 1 8" 3" Bars A (Typ.) Chamfer (Typ.) 51 3" 8" 67.5 (Typ.) Bars B (Typ.) Bars B (Typ.) Auger Cast (Typ.) Pile (2’-6" ) Auger Cast Pile 11: 47: 12 AM »¿ Post & 2" Cover 51 3 4" #4 Bars Texture optional below »¿ 9" & Pile 67.5 top of Collar (Typ.) 1’ -334" (Typ.) 838" 2" Cover »¿ Bars E 45 738" 3 Equal sp. 22.5 838" 838" 1’-434" 12/30/2011 »¿ Wall & SECTION B-B SECTION C-C SECTION B-B (Modified Base Section) (Showing 1’-0" Block-out) PRECAST COLLAR SECTION 90 CORNER POST 45 CORNER POST LAST REVISION 01/01/12 REVISIO N SPECIAL CORNER POSTS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 13 2’-5" Corner Cap Corner Cap 212" 1" 1’ -0" ( Corner Cap) 2 sp. @ 212" 3" 10" ( Interior Cap) 1’ -11" ( Corner Cap) 3" 212" 2 sp. @ 1’-0" (Corner Cap) 212" 10" 212" 2" Cover 3 4" 1" Recess 3" 1’-7" 3" Interior Cap 3" 1’-11" 3" Corner Cap PICTORIAL VIEW 1" 7" 9" 7" 1" Interior Cap 1" 8" 11" 8" 1" Corner Cap 12" R (all sides) No. 4 Bars 2" Cover PLAN VIEW 1" 1’-11" 1" Interior Cap 1" 2’-3" 1" Corner Cap No. 4 Bars 212" 1" (Typ.) (Type "A" Cap Shown, Type "B" & "C" Caps Similar) 1" Chamfer (Typ.) TYPE "A" CAP DETAILS N o . 2 sp. @ 10" (Interior Cap) Corner Cap 1" 3" 1’-11" (Corner Cap) 1" SECTION C-C S 3" 2’-3" (Typ.) 3" 212" 1" 5" 1’-7" (Interior Cap) Interior Cap No. 4 Bars p a c in g 4 B a r s 3" 2 sp. @ 3" A Bottom of Cap 1 2 2" 1’ -7" ( Interior Cap) 3" 3" 1" 2’ -3" 1" 1’ -11" 1" Corner Cap Corner Cap Interior Cap 2’ -5" 2’ -1" Interior Cap C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-14of16. dgn 1" Recess in A 1" 212" Interior Cap 1" (Typ.) 1’-11" 5" 1" 2’-3" 7" 1’-11" 1" 212" 1" No. 4 Bars 1" 1" Interior Cap Chamfer (Typ.) 1" 3 4" 2’-1" 3 4" Chamfer (Typ.) 1" Recess 3" 1’-7" 3" Interior Cap 3" 1’-11" 3" Corner Cap C 5" SECTION C-C PICTORIAL VIEW TYPE "B" CAP DETAILS 2" Cover 1’-11" 3" 3" Chamfer (Typ.) 1112" 1112" 1" Interior Cap 1" 1’-112" 1’-112" 1" Corner Cap Corner Cap 1’ -0" VIEW A-A SHOWN, VIEW B-B SIMILAR (Type "A" Cap Shown, Type "B" & "C" Caps Similar) Precast Cap (center Set cap on 14" mortar bed No. 4 Bars 2" Cover cap about post) (Typ.) 1" (ASTM C 1329, Type N) rd960rh 1" Interior Cap Top of post Precast Post 212" 3" 3 4" C 1’-7" 1" 5" 1" Recess 3" 5" 212" 1" (Typ.) 3 4" Chamfer (Typ.) 1" Recess 3" 1’-7" 3" Interior Cap 3" 1’-11" 3" Corner Cap Panel ~ ~ Precast Wall ( M in. ) 2" 11: 47: 12 AM Top of Panel SECTION C-C Precast Wall TYPE "C" CAP DETAILS CAP PLACEMENT DETAIL 12/30/2011 PICTORIAL VIEW Panel (Type "B" Cap Shown, Type "A" & "C" Caps Similar) LAST REVISION 01/01/11 REVISIO N PRECAST POST CAPITAL DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 14 BAR BENDING DETAILS »¿ Pile & All bar dimensions in bending diagrams are out-to-out. All bars not shown in the bending diagrams are straight. »¿ Pile, Post & A Top of Collar Grade 8" BAR P2 BAR P3 Bar Length = 8’-7" Bar Length = 5’-5" 90 CORNER POST & PILE (#4 Bars) 1134" CAST-IN-PLACE COLLAR (#5 Bars) 3 4" 1’ -3 " 1’ -4" 1134" 11 45 1 ’ -3 " R=1 ’ 5 " R=1 ’ 3 " 3" Pile Length 412" 1’ -034" BAR P1 ( See Table Below) Pile Length ( See Table Below) Collar R=1 ’ 2 " Top of Collar Bar Length = 2’-5" Collar 1 ’ -3 " 412" 8" Elev. A Elev. A 1’-3" 1’ -034" Post Length ( See Table Below) Grade Finished 1’ -612" M ax. Finished 2’-0" Min. Berm 612" M in. Post Length ( See Table Below) POST & PILE (#4 Bars) Bottom of Auger Cast Pile BAR P5 BAR P6 1’-2" Bars P9 & P10 are used in the C-I-P Collar Options, and are #5 bars. 238" TABLE 1 - WIND SPEED = 110 MPH POST AND PILE DIMENSIONS WALL POST POST LENGTH LENGTH WITHOUT WITH CAP CAP N = 10 to 40 N = 4 to 9 10’-0" 20’-0" Loose Granular Soil POST SPACING POST SPACING 10’-0" 20’-0" POST SPACING POST SPACING POST SPACING POST SPACING 30" 36" 30" 36" 278" 4" 93 BAR P7 (POST) BAR P8 (PILE) Bar Length = 2’-8" Bar Length = 5’-014" PILE/POST REINFORCING Med. Dense Granular Soil 20’-0" 412" TABLE OF REINFORCING STEEL PILE LENGTH 10’-0" 112.5 1’-114" For Bar Designations, see Sheet Nos. 9 - 12. TYPE 135 8" 55 112" Bars P7, P8, D & E are only used in 45 Corner Posts. 78 912" 75 Bars P5 & P6 are only used in 90 Corner Posts. 2" 6" 1’ -0" Bars P1, P2, P3, P5, P6 P7 & P8 are #4 bars. 678" 1 ’ -5 1 412" 534" NOTES: " rd960rh 45 CORNER POST & PILE (#4 Bars) 1 4 30" 36" 30" 36" BARS BARS BARS BARS BARS BARS BARS BARS A B D E A B D E SIZE SIZE DIM SIZE SIZE ’A’ DIM SIZE SIZE ’A’ DIM SIZE SIZE ’A’ DIM ’A’ A1 12’-012" 12’-212" 10 10 14 13 11 10 14 13 #4 #4 11’-5" #4 #4 11’-5" #4 #4 8’-5" #5 #5 B1 13’-012" 13’-212" 11 10 14 13 11 10 15 14 #4 #4 12’-5" #4 #4 11’-5" #5 #5 11’-2" #5 #5 9’-2" C1 14’-012" 14’-212" 11 10 15 14 12 11 15 14 #4 #4 13’-5" #4 #4 11’-5" #5 #5 11’-2" #6 #6 10’-9" D1 15’-012" 15’-212" 12 11 16 14 12 11 16 15 #4 #4 13’-5" #4 #4 11’-5" #5 #5 11’-2" #6 #6 10’-9" E1 16’-012" 16’-212" 12 11 16 15 13 12 17 15 #4 #4 13’-5" #5 #5 14’-2" #6 #6 12’-9" #7 #7 12’-4" F1 17’-012" 17’-212" 13 12 17 15 13 12 17 16 #4 #4 13’-5" #5 #5 14’-2" #6 #6 12’-9" #7 #7 12’-4" G1 18’-012" 18’-212" 13 12 17 16 13 13 18 17 #5 #5 16’-2" #5 #5 14’-2" #6 #6 12’-9" #8 #8 13’-10" H1 19’-012" 19’-212" 13 13 18 17 14 13 18 17 #5 #5 16’-2" #6 #6 15’-9" #7 #7 14’-4" #8 #8 13’-10" I1 20’-012" 20’-212" 14 13 18 17 14 13 19 18 #5 #5 16’-2" #6 #6 15’-9" #7 #7 14’-4" #8 #8 13’-10" J1 21’-012" 21’-212" 14 13 19 17 15 14 19 18 #5 #5 16’-2" #6 #6 15’-9" #7 #7 14’-4" #9 #9 15’-4" K1 22’-012" 22’-212" 15 14 19 18 15 14 20 19 #6 #6 18’-9" #7 #7 18’-4" #8 #8 15’-10" #9 #9 15’-4" 12/30/2011 11: 47: 13 AM VIEW A-A BAR P10 Bar Length = 9’-2" Bar Length = 10’-2" 1 ’1 C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-15of16. dgn PILE/POST ELEVATION BAR P9 Bar Length = 2’-1114" Bar Length = 4’-0" 678" Bottom of Auger Cast Pile 934" A 9’-2" LAST REVISION 01/01/12 REVISIO N PILE DEPTH & REINFORCING SUMMARY DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 15 TABLE 2 - WIND SPEED = 130 MPH POST AND PILE DIMENSIONS WALL POST POST TYPE LENGTH LENGTH WITHOUT WITH CAP CAP TABLE OF REINFORCING STEEL PILE LENGTH PILE/POST REINFORCING N = 10 to 40 N = 4 to 9 10’-0" 20’-0" Med. Dense Granular Soil Loose Granular Soil POST SPACING POST SPACING 10’-0" 20’-0" 10’-0" 20’-0" BARS BARS BARS BARS BARS BARS BARS A B D E A B D POST SPACING POST SPACING POST SPACING POST SPACING 30" 36" 30" 36" 30" 36" 30" 36" SIZE SIZE DIM SIZE SIZE DIM C: \d\projects\standards\structures\current\ready4release\2012book_draft\05200-16of16. dgn ’A’ SIZE SIZE DIM ’A’ SIZE BARS E SIZE DIM ’A’ ’A’ A2 12’-012" 12’-212" 12 11 16 15 12 11 16 15 #4 #4 11’-5" #4 #4 9’-5" #5 #5 9’-2" #6 #6 8’-9" B2 13’-012" 13’-212" 12 12 16 15 13 12 17 16 #4 #4 11’-5" #5 #5 12’-2" #5 #5 9’-2" #6 #6 8’-9" C2 14’-012" 14’-212" 13 12 17 16 13 12 18 16 #4 #4 11’-5" #5 #5 12’-2" #6 #6 10’-9" #7 #7 10’-4" D2 15’-012" 15’-212" 13 13 18 16 14 13 18 17 #4 #4 11’-5" #5 #5 12’-2" #6 #6 10’-9" #7 #7 10’-4" E2 16’-012" 16’-212" 14 13 19 17 14 13 19 18 #5 #5 13’-2" #6 #6 13’-9" #7 #7 12’-4" #8 #8 11’-10" F2 17’-012" 17’-212" 14 13 19 18 15 14 20 18 #5 #5 13’-2" #6 #6 13’-9" #7 #7 12’-4" #8 #8 11’-10" G2 1 18’-0 2" 1 18’-2 2" 15 14 20 18 15 14 20 19 #5 #5 13’-2" #6 #6 13’-9" #8 #8 13’-10" #9 #9 12’-4" H2 19’-012" 19’-212" 15 14 20 19 16 15 21 20 #6 #6 15’-9" #7 #7 15’-4" #8 #8 13’-10" #9 #10 11’-7" I2 20’-012" 20’-212" 16 15 21 19 16 15 22 20 #6 #6 15’-9" #7 #7 15’-4" #8 #8 12’-10" #10 #10 13’-7" J2 21’-012" 21’-212" 16 15 22 20 17 16 22 21 #6 #6 15’-9" #7 #7 15’-4" #9 #9 14’-4" #10 #11 12’-10" K2 22’-012" 22’-212" 17 16 22 21 17 16 23 21 #7 #7 17’-4" #8 #8 16’-10" #9 #9 14’-4" #11 #11 13’-10" TABLE 3 - WIND SPEED = 150 MPH POST AND PILE DIMENSIONS WALL POST POST TYPE LENGTH LENGTH WITHOUT CAP PILE LENGTH PILE/POST REINFORCING N = 10 to 40 N = 4 to 9 10’-0" 20’-0" Med. Dense Granular Soil Loose Granular Soil POST SPACING POST SPACING WITH CAP TABLE OF REINFORCING STEEL 10’-0" 20’-0" 10’-0" 20’-0" BARS BARS BARS BARS BARS BARS BARS A B D E A B D POST SPACING POST SPACING POST SPACING POST SPACING 30" 36" 30" 36" 30" 36" 30" 36" SIZE SIZE DIM SIZE SIZE ’A’ DIM SIZE SIZE ’A’ DIM SIZE BARS E SIZE ’A’ DIM ’A’ A3 12’-012" 12’-212" 13 12 18 16 14 13 18 17 #4 #4 9’-5" #5 #5 10’-2" #6 #6 8’-9" #6 #7 B3 13’-012" 13’-212" 14 13 19 17 14 13 19 18 #4 #4 9’-5" #5 #5 10’-2" #6 #6 8’-9" #7 #7 8’-4" C3 14’-012" 14’-212" 14 13 19 18 15 14 20 19 #5 #5 11’-2" #6 #6 11’-9" #7 #7 10’-4" #8 #8 9’-10" D3 15’-012" 15’-212" 15 14 20 19 16 14 21 19 #5 #5 11’-2" #6 #6 11’-9" #7 #7 10’-4" #8 #9 9’-4" E3 1 16’-0 2" 16’-2 1 2" 16 14 21 19 16 15 22 20 #5 #5 11’-2" #6 #6 11’-9" #8 #8 10’-10" #9 #9 10’-4" F3 17’-012" 17’-212" 16 15 22 20 17 16 22 21 #6 #6 13’-9" #7 #7 13’-4" #8 #8 10’-10" #9 #10 9’-7" G3 18’-012" 18’-212" 17 16 22 21 17 16 23 21 #6 #6 12’-9" #7 #7 13’-4" #9 #9 12’-4" #10 #10 11’-7" H3 19’-012" 19’-212" 17 16 23 21 18 17 24 22 #6 #6 12’-9" #8 #8 14’-10" #9 #9 12’-4" #11 #11 11’-9" I3 20’-012" 20’-212" 18 17 24 22 18 17 25 23 #7 #7 15’-4" #8 #8 14’-10" #9 #10 11’-7" #11 #14 10’-0" J3 21’-012" 21’-212" 18 17 24 23 19 18 25 23 #7 #7 15’-4" #9 #9 16’-4" - - - - - - K3 22’-012" 22’-212" 19 17 25 23 19 18 26 24 #8 #8 16’-10" #9 #9 16’-4" - - - - - - 12/30/2011 11: 47: 14 AM rd960rh 7’-4" LAST REVISION 01/01/12 REVISIO N PILE DEPTH & REINFORCING SUMMARY DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST SOUND BARRIERS NO. 5200 SHEET NO. 16