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A TAP-IT-IT-VOL2.indd
PRODUCT INFORMATION VOL. II A-TAP SERIES A-SFT A-OIL-SFT Finalmente la risposta che stavate cercando è qui. Stabilita’ in maschiatura mai vista prima. Raggiungibile con la nuova serie di maschi “A”. OSG's new premium brand "A-TAP Series" The answer for your troubles lies here Most of tapping troubles are caused by unstable chip evacuation. A-TAP Series resolve such troubles and apply to a wide range of work materials and cutting speed. Tapping Troubles N°1 Breakage and chipping 26 % N°2 dimensional error 17 % N°3 Galling 14 % Others 43 % Main factor is chip packing The A-TAP can go this far ! Stabilize chip shape Sharp cutting edge Even to mild steel and stainless steel 1- Applies to a wide variety of work materials No galling Accelerate chip evacuation Variable lead flute (PAT.) Work Material Mild steel Work Material Stainless steel High performance in machining center 2- Applies to a wide cutting range Long Conventional Machine Machining Center with Synchronised Feed and Rotation A-SFT Coated Tap High wear resistance V coating Non Coated Tap 5 High wear resistance Powder Metallurgy HSS (CPM) 10 20 30 40 50 75 100 Tapping speed - It is a image of tapping in medium and high carbon steel with water soluble coolant. - Machining center with synchronized feed and rotation is recommended for more than 15m/min. - As the best speed varies by tapping condition, please find it by trials. The biggest advantage of A-TAP Series The Best chip evacuation A-SFT Conventional Tap The A-TAP can go this far ! ■ SUS304 Deep Hole Tapping (2D) in stainless steel High performance achieved in stainless steel with water soluble oil Tool A-SFT M8x1,25 Work Material SUS304 Hole Size Ø6,8x22mm (Blind) Tapping Length 16mm (2D) Tapping Speed 10m/min (398min-1) Coolant Water Soluble Chrorine-Free (10%) Machine Vertical Synchronized Machining Center A-SFT 1.000 (Holes) Competitor Continue 57 (Holes) Breakage 0 400 ■ Cutting edge after 1.000 holes Tapping 800 Tapping Holes 1.200 ■ S45C High speed tapping by machining center Tapping operation in 15,30,40m/min are all stable Tool A-SFT M6x1 Work Material S45C Hole Size Ø5x16mm (Blind) Tapping Length 12mm (2D) Coolant Water Soluble Chrorine-Free (10%) Machine Vertical Synchronized Machining Center 15m/min 1.400 (Holes) Continue 30m/min 1.400 (Holes) Continue 40m/min 1.400 (Holes) Continue 0 ■ Cutting edge after 1.400 holes Tapping 400 800 Tapping Holes ■ Chip generated in 40m/min Conventional Tap 1.200 1.500 M A-SFT PM V 30° 45° ISO 2 6HX DIN DIN 371 C/2,5 d Metric l a l1 L EDP M P L l l1 d ZΔ Stock 48139125 48139133 48139138 48139144 48139149 48139155 48139161 48139169 2 2,5 3 4 5 6 8 10 0,4 0,45 0,5 0,7 0,8 1 1,25 1,5 45 50 56 63 70 80 90 100 3,2 3,6 4 5,6 6,4 8 10 12 10 13 18 21 25 30 35 39 2,8 2,8 3,5 4,5 6 6 8 10 2,1 2,1 2,7 3,4 4,9 4,9 6,2 8 2 2 3 3 3 3 3 3 ● ● ● ● ● ● ● ● d a ZΔ Stock 3 3 3 4 4 4 4 ● ● ● ● ● ● ● Price d DIN DIN 376 X a X X X l a X X L X X EDP M P L l 48139179 48139191 48139202 48139214 48139228 48139238 48139247 12 14 16 18 20 22 24 1,75 2 2 2,5 2,5 2,5 3 110 110 110 125 140 140 160 14 16 16 25 25 25 30 M A-OIL-SFT 30° 45° ISO 2 6HX 7 9 9 11 12 14,5 14,5 Price DIN DIN 371 C/2,5 d Metric PM V 9 11 12 14 16 18 18 l a l1 L M P 6 8 10 1 1,25 1,5 L l l1 d 80 90 100 8 10 12 30 35 39 6 8 10 a ZΔ Stock 4,9 6,2 8 3 3 3 ● ● ● Price d EDP 48140155 48140161 48140169 X X a X DIN DIN 376 X l X X L X X EDP M P L 48140179 48140191 48140202 12 14 16 1,75 2 2 110 110 110 l d a ZΔ Stock 14 16 16 9 11 12 7 9 9 3 3 3 ● ● ● Price Applications - Anwendungen - Applicazioni - Applications - Applikation - Applikation - Aplicaciones - Применение - Uygulama - Zastosowania C 15~60 m/min Cu 15~35 m/min & 15~60 m/min BS &0.45% 10~60 m/min BsC 15~30 m/min SCM 8~30 m/min PB a+5& a+5& a+5& a+5& 8~20 m/min Al 15~35 m/min SUS SKD SC GG Ni Plast. Vinyl 8~20 m/min AC,ADC 15~35 m/min MC 15~35 m/min ZDC 15~35 m/min Ti 5~10 m/min 15~20 m/min ● Delivery from stock ○ Available on short notice GGG MF MF A-SFT PM V 30° 45° ISO 2 6HX DIN DIN 374 C/2,5 d Metric Metric Fine X a X X X l X X L X X EDP MF 48139156 48139163 48139162 48139171 48139170 48139182 48139181 48139180 48139192 48139203 48139216 48139230 48139240 48139250 P 6 8 8 10 10 12 12 12 14 16 18 20 22 24 0,75 0,75 1 1 1,25 1 1,25 1,5 1,5 1,5 1,5 1,5 1,5 1,5 L l d a ZΔ Stock 80 80 90 90 100 100 100 100 100 100 110 125 125 140 8 8 10 10 12 12 12 14 16 16 16 16 16 16 4,5 6 6 7 7 9 9 9 11 12 14 16 18 18 3,4 4,9 4,9 5,5 5,5 7 7 7 9 9 11 12 14,5 14,5 3 3 3 3 3 3 3 3 3 3 4 4 4 4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● UNC UNC A-SFT PM V ANSI ANSI 2BX 30° 45° Price DIN DIN 2184 C/2,5 d UNC l a l1 L UNC P L 4 5 6 8 10 1/4 5/16 3/8 40 40 32 32 24 20 18 16 56 56 56 63 70 80 90 100 l 5,1 5,1 6,4 6,4 8,5 10,2 11,3 12,7 l1 d 18 18 20 21 25 30 35 39 3,5 3,5 4 4,5 6 7 8 10 a ZΔ Stock 2,7 2,7 3 3,4 4,9 5,5 6,2 8 2 2 2 2 2 2 3 3 ● ● ● ● ● ● ● ● ZΔ Stock Price d EDP 48139457 48139459 48139461 48139464 48139466 48139471 48139474 48139479 X a X X X l X X L X X EDP UNC 48139484 48139489 48139501 48139515 48139526 48139538 7/16 1/2 5/8 3/4 7/8 1 P 14 13 11 10 9 8 L l d a 100 110 110 125 140 160 14,5 15,6 18,5 25,4 28,2 31,8 8 9 12 14 18 18 6,2 7 9 11 14,5 14,5 3 3 3 4 4 4 Price ● ● ● ● ● ● Applications - Anwendungen - Applicazioni - Applications - Applikation - Applikation - Aplicaciones - Применение - Uygulama - Zastosowania C 15~60 m/min Cu 15~35 m/min & 15~60 m/min BS &0.45% 10~60 m/min BsC 15~30 m/min SCM 8~30 m/min PB a+5& a+5& a+5& a+5& 8~20 m/min Al 15~35 m/min SUS SKD SC GG Ni Plast. Vinyl 8~20 m/min AC,ADC 15~35 m/min MC 15~35 m/min ZDC 15~35 m/min Ti 5~10 m/min 15~20 m/min ● Delivery from stock ○ Available on short notice GGG UNF UNF A-SFT PM V ANSI ANSI 2BX 30° 45° DIN DIN 2184 C/2,5 d UNF l a l1 L UNF P L 6 10 1/4 5/16 3/8 40 32 28 24 24 56 70 80 90 90 l 6,4 8,5 10,2 11,3 12,7 l1 d 20 25 30 35 35 4 6 7 8 10 a ZΔ Stock 3 4,9 5,5 6,2 8 2 2 2 3 3 ● ● ● ● ● Stock Price d EDP 48139462 48139467 48139472 48139476 48139481 X a X X X l X X L X X EDP UNF P L l d a ZΔ 48139486 48139491 48139496 48139504 48139517 48139528 48139539 7/16 1/2 9/16 5/8 3/4 7/8 1 20 20 18 18 16 14 12 100 100 100 100 110 125 140 14,5 15,6 16,9 18,5 25,4 28,2 31,8 8 9 11 12 14 18 18 6,2 7 9 9 11 14,5 14,5 3 3 3 3 4 4 4 Price ● ● ● ● ● ● ● Applications - Anwendungen - Applicazioni - Applications - Applikation - Applikation - Aplicaciones - Применение - Uygulama - Zastosowania C 15~60 m/min Cu 15~35 m/min & 15~60 m/min BS &0.45% 10~60 m/min BsC 15~30 m/min SCM 8~30 m/min PB a+5& a+5& a+5& a+5& 8~20 m/min Al 15~35 m/min SUS SKD SC GG Ni Plast. Vinyl 8~20 m/min AC,ADC 15~35 m/min MC 15~35 m/min ZDC 15~35 m/min Ti 5~10 m/min 15~20 m/min ● Delivery from stock ○ Available on short notice GGG M A-POT PM V ISO 2 6HX DIN DIN 371 B/4 d d Metric l1 a l a l1 L L Type 1 Type 2 M P L l l1 d 2 2,5 3 4 5 6 8 10 0,4 0,45 0,5 0,7 0,8 1 1,25 1,5 45 50 56 63 70 80 90 100 8 9 11 13 16 19 22 24 18 21 25 30 35 39 2,8 2,8 3,5 4,5 6 6 8 10 d EDP 48145125 48145133 48145138 48145144 48145149 48145155 48145161 48145169 X X a 2,1 2,1 2,7 3,4 4,9 4,9 6,2 8 ZΔ Type Stock 2 2 3 3 3 3 3 3 1 1 2 2 2 2 2 2 ● ● ● ● ● ● ● ● Price DIN DIN 376 X X l a X X L X X EDP M P 48145179 48145191 48145202 48145214 48145228 48145238 48145247 12 14 16 18 20 22 24 1,75 2 2 2,5 2,5 2,5 3 L l d a ZΔ Stock 110 110 110 125 140 140 160 29 30 32 34 34 34 38 9 11 12 14 16 18 18 7 9 9 11 12 14,5 14,5 3 3 3 3 3 3 3 ● ● ● ● ● ● ● ZΔ Stock 3 3 3 3 3 3 3 3 4 4 4 4 4 4 ● ● ● ● ● ● ● ● ● ● ● ● ● ● MF MF A-POT V ISO 2 ISO 6HX DIN DIN 374 B/4 d Metric Metric Fine PM Price X a X X X l X X L X X EDP MF P L l d 48145156 48145163 48145162 48145171 48145170 48145182 48145181 48145180 48145192 48145203 48145216 48145230 48145240 48145250 6 8 8 10 10 12 12 12 14 16 18 20 22 24 0,75 0,75 1 1 1,25 1 1,25 1,5 1,5 1,5 1,5 1,5 1,5 1,5 80 80 90 90 100 100 100 100 100 100 110 125 125 140 13 19 22 20 24 22 22 22 22 22 25 25 25 28 4,5 6 6 7 7 9 9 9 11 12 14 16 18 18 a 3,4 4,9 4,9 5,5 5,5 7 7 7 9 9 11 12 14,5 14,5 Price Applications - Anwendungen - Applicazioni - Applications - Applikation - Applikation - Aplicaciones - Применение - Uygulama - Zastosowania C 15~60 m/min Cu 15~35 m/min & 15~60 m/min BS &0.45% 10~60 m/min BsC 15~30 m/min SCM 8~30 m/min PB a+5& a+5& a+5& a+5& 8~20 m/min Al 15~35 m/min SUS SKD SC GG Ni Plast. Vinyl 8~20 m/min AC,ADC 15~35 m/min MC 15~35 m/min ZDC 15~35 m/min Ti 5~10 m/min 15~20 m/min ● Delivery from stock ○ Available on short notice GGG UNC UNC A-POT PM V ANSII ANS 2BX DIN DIN 2184 B/4 d UNC l a l1 L UNC P L l l1 d a ZΔ Stock 4 5 6 8 10 1/4 5/16 3/8 40 40 32 32 24 20 18 16 56 56 56 63 70 80 90 100 11 11 12 13 16 19 22 24 18 18 20 21 25 30 35 39 3,5 3,5 4 4,5 6 7 8 10 2,7 2,7 3 3,4 4,9 5,5 6,2 8 2 3 3 3 3 3 3 3 ● ● ● ● ● ● ● ● Price d EDP 48145457 48145459 48145461 48145464 48145466 48145471 48145474 48145479 X a X X X l X X L X X EDP UNC P L l d a ZΔ 48145484 48145489 48145494 48145501 48145515 48145526 48145538 7/16 1/2 9/16 5/8 3/4 7/8 1 14 13 12 11 10 9 8 100 110 110 110 125 140 160 24 28 30 32 34 34 38 8 9 11 12 14 18 18 6,2 7 9 9 11 14,5 14,5 3 3 3 3 3 3 3 ● ● ● ● ● ● ● a UNF UNF A-POT PM V ANSII ANS 2BX Stock Price DIN DIN 2184 B/4 d UNF l a l1 L UNF P L l l1 d 6 10 1/4 5/16 3/8 40 32 28 24 24 56 70 80 90 90 12 16 19 22 20 20 25 30 35 35 4 6 7 8 10 ZΔ Stock 3 4,9 5,5 6,2 8 3 3 3 3 3 ● ● ● ● ● ZΔ Price d EDP 48145462 48145467 48145472 48145476 48145481 X a X X X l X X L X X EDP UNF P L l d a 48145486 48145491 48145496 48145504 48145517 48145528 48145539 7/16 1/2 9/16 5/8 3/4 7/8 1 20 20 18 18 16 14 12 100 100 100 100 110 125 140 24 22 22 22 25 25 28 8 9 11 12 14 18 18 6,2 7 9 9 11 14,5 14,5 MEMBER OF 3 3 3 3 3 3 3 Stock Price ● ● ● ● ● ● ● Tool specifications subject to change without notice All rights reserved. ©OSG Europe 2008. EUR A-SERIES12R13b The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto unit-prices and any eventual tax(es) have to be added. The company is not responsable for any printing error in technical, price and/or any other data.