AEC Ultrasonic Terminal System

A.E.C.
Ultrasonic Terminal System
With SCHUNK
Ultrasonic Welding Machines
MGT Terminals
Automotive harness grounding system
•
The A.E.C. Srl Research
and Development has
patented and realized a
new Modular Ground
Terminal System with the
ultrasonic
welding
termination. Our target is
to
broaden
the
US
welding
terminal
technology
to
many
different applications and
fields.
Our
company
gives full support to the
cable harness producers,
with the common goal of
reaching
the
best
possibile
results
on
quality, reliability and
productivity. Our service
is related not only to the
components but but also
to the needed wire
harness
production
equipment and solutions
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
A new complete ground terminal family for both
“pre-preparation” and “on-line” application, with
different interfaces and bolt diameter. An easy way
to improve the quality and reduce the applied cost.
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Ultrasonic Welding Modular Ground Terminal
Product Range – May 2007
P/N AEC
P/N AEC
MGT001ALP
MGT001AFLP
Dis. Fiat : 1/07833/54
Perno Tucker M8
Standard Welding ( 5-16mm2)
Dis. Fiat : 1/10191/54- ( M8 )
Standard Welding ( 5-16mm2)
DS20-GT
Small Welding ( 1,5-5mm2)
Minic-II-GT /(DS20-GT)
DS20-GT
P/N AEC :
P/N AEC
MGT002ALP
MGT002AFLP
Dis. Fiat : 1/07836/54
Perno Tucker M8
Standard Welding (3,5-12mm2)
Dis. Fiat : 1/10256/54 - ( M8 )
Standard Welding (3,5-12mm2)
DS20-GT
Small Welding ( 1,5-3,5mm2)
Minic-II-GT /(DS20-GT)
DS20-GT
P/N AEC
MGT001BFLP
MGT001BLP
Dis. Fiat : 1/10203/54- (M6)
Welding ( 5-16mm2)
Dis. Fiat : 1/09636/54
Perno Tucker M6
Standard Welding ( 5-16mm2)
Minic-II-GT /(DS20-GT)
Small Welding ( 1,5-5mm2)
DS20-GT
DS20-GT
P/N AEC
MGT002BFLP
MGT002BLP
Dis. Fiat : 1/10205/54- (M6)
Standard Welding (3,5-12mm2)
Dis. Fiat : 1/09637/54 – (M6)
Perno Tucker M6
Standard Welding (3,5-12mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
Small Welding ( 1,5-3,5mm2)
DS20-GT
P/N AEC
P/N AEC
DSG-5-MGT45
DSG-MGT-STRIP
Dis. Fiat : 1/08158/87
(Deray Splicemelt 125°C
S.16/2,5-0- 45mm)
Dual thin wall polyolefin with
adesive at very high shrink
ratio
Dis. Fiat : 1/08107/87
Splicemelt-band 10/12530mm.
Adesive band for sealing
and
butile strip for easy
handling.
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011/450.10.21 - Fax +39 011/450.35.25
Ultrasonic Welding Modular Ground Terminal
Product Range – May 2007
P/N AEC
P/N AEC
MGT011ALP
MGT011AFLP
Dis. Fiat : 1/10110/54
Flatplate w/bolt piastrina M8
Standard Welding ( 5-16mm2)
Dis. Fiat : 1/09641/54
Flatplate w/bolt piastrina M8
Standard Welding ( 5-16mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
P/N AEC
P/N AEC
MGT012ALP
MGT012AFLP
Dis. Fiat : 1/10111/54
Flatplate w/bolt piastrina M8
Standard Welding (3,5-12mm2)
Dis. Fiat : 1/09644/54
Flatplate w/bolt piastrina M8
Standard Welding (3,5-12mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
P/N AEC
P/N AEC
MGT011BLP
MGT011BFLP
Dis. Fiat : 1/10765/54
Flatplate w/bolt piastrina M6
Standard Welding ( 5-16mm2)
Dis. Fiat : 1/10768/54
Flatplate w/bolt piastrina M6
Standard Welding ( 5-16mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
P/N AEC
P/N AEC
MGT012BLP
MGT012BFLP
Dis. Fiat : 1/10772/54
Flatplate w/bolt piastrina M6
Standard Welding (3,5-12mm2)
Dis. Fiat : 1/10775/54
Flatplate w/bolt piastrina M6
Standard Welding (3,5-12mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
P/N AEC
P/N AEC
MGT011CLP
MGT011CFLP
Dis. Fiat : 1/10767/54
Flatplate w/bolt piastrina M10
Standard Welding ( 5-16mm2)
Dis. Fiat : 1/10770/54
Flatplate w/bolt piastrina M10
Standard Welding ( 5-16mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
P/N AEC
P/N AEC
MGT012CLP
MGT012CFLP
Dis. Fiat : 1/10773/54
Flatplate w/bolt piastrina M10
Standard Welding (3,5-12mm2)
Dis. Fiat : 1/10777/54
Flatplate w/bolt piastrina M10
Standard Welding (3,5-12mm2)
DS20-GT
Minic-II-GT /(DS20-GT)
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011/450.10.21 - Fax +39 011/450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative situation
High number of
from a minimum of
vehicle body
12 up to 25 points
harness
grounding points:
High number of
bolts and nuts
welded on a
chassis
Cost > 0,20 € per
point
High operation
time in car
manufacturing
assembly
Time to screw
every eyelet
terminal on specific
point
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative usage
Eyelet single or
double crimped
terminals
Joint ground
Connectors
(sealed/unsealed)
USW chains with
an eyelet
termination
Stamped
terminals
Modular Ground
Terminals
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative usage
Eyelet single or
double crimped
terminals
A lot of different
grounding spots
necessary
Different electrical
grounding values
Wide grounding area
with radial
configuration
Low component cost
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative usage
Joint Ground
Connectors
Variety of number of
positions (6-24 wires
per points)
Harness assembly
modularity
Wide space area
High component cost
(0,6-1,6 € pc)
Different electrical
grounding values
depending on different
terminals
Quality issues in After
sales
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative usage
USW chains
with an eyelet
termination
Different Electrical
grounding values due
to voltage drop
sequences
Labour complexity and
higher operation time
Addition of a
terminated wire lead
Low component cost
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative usage
Stamped
terminals
Expensive tool-up
(High ton presses and
specific dies)
Labour complexity and
higher operation time
No quality insurance
method
Medium – high
component cost
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Today’ alternative usage
MGT - Ultrasonic
welding terminals
US machine investment need
(although Minic-GT can be used for std weldings and MGT)
Simple Labour and short
operation time
High grade of quality
insurance system
Medium – low component
applied cost
Best electrical values
Best Mechanicals properties
High grade of reliability
High harness assembly
flexiblity (“F- versions”)
Low space consumption
Low number of grounding
points (up to 32 wires per spot)
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25
Modular Ground Terminal - Ultrasonic Welding System
MGT Terminals
Automotive harness grounding system
Proposal
We would be keen to organise a
comprehensive presentation for
you, and also discuss a machine
demonstration.
We are confident we can offer a
solution
dedicated
to
your
requirements and can prepare a
specific sample cable harness for
your evaluation
Please contact A.E.C. Srl – Ms. Antonella by phone
+39 011 450 1021 or by e-mail : [email protected]
A.E.C. Srl Strada del Francese, 99 - I- 10156 Torino Tel. +39 011 450.10.21 - Fax +39 011 450.35.25