Next Generation Avionics Solutions for Thailand and Others Chad Williams Rockwell Collins, Inc.
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Next Generation Avionics Solutions for Thailand and Others Chad Williams Rockwell Collins, Inc.
Next Generation Avionics Solutions for Thailand and Others A Summary of the Thailand C-130 Avionics Upgrade Program Chad Williams Rockwell Collins, Inc. 319-295-7795 [email protected] Thailand C-130 Avionics Upgrade Program (AUP) • The Royal Thai Air Force (RTAF) and Thai Aviation Industries (TAI) selected Rockwell Collins as Prime Contractor to upgrade 12 Royal Thai Air Force C-130H/H-30 aircraft in September 2006 Objectives for Thailand C-130 AUP • Reduce obsolescence issues of procuring spare parts for existing C-130 components • Improve CNS/ATM capabilities • Reduce avionics maintenance costs • Provide new Flight Management System • Reduce pilot workload • Allow flights between countries under ICAO regulations • Support both day and night operations Rockwell Collins’ Responsibilities Engineering Design And Development Onsite Field Service & Logistics Support Installation Design Ground & Flight Testing System Integration Technical Publications Lab/Bench Test - S/W Formal Qual. Testing A-Kit & B-Kit Hardware Deliveries Aircraft Installation - RC Field Service Staff - TAI Install Technicians Pilot & Maintenance Training Thailand C-130 Program Schedule Oct-06 Jan-07 Apr-07 Jul-07 Oct-07 Jan-08 Apr-08 Jul-08 Oct-08 Jan-09 Apr-09 Jul-09 Oct-09 Jan-10 Apr-10 Jul-10 Oct-10 Jan-11 Contract Award Oct 2006 Avionics Design & Development 12 Months Installation Design 8 Months Prototype Installation 6 months Aircraft Testing Production Aircraft Modifications • • • Major Milestones – Contract Award – Oct 2006 – First Flight – April 2008 – Prototype Complete – August 2008 As of Sept 2010, 9 out of 12 aircraft successfully modified and back in operation All 12 aircraft scheduled to be completed by April 2011 Aircraft Modification • Installation Being Performed at Takhli Air Force Base in Thailand Aircraft Modification • Onsite Wire Harness Fabrication Capability • Onsite Sheet Metal Modification and Fabrication Capability Thailand C-130 Cockpit (Before Modification) Thailand C-130 Cockpit (After Modification) Thailand C-130 Installation Team Rockwell Collins Flight2TM Avionics System Thailand C-130 Systems Upgraded • Flight Management System • – CARP/HARP, Search & Rescue Patterns, Integrated Control of Systems, RNP-0.3 • • - Multi-function Displays – LRU Reduction of 60% Autopilot System • Navigation Systems – – – – – Air Data Computer Inertial Navigation Unit VOR/ILS/GPS Radio Altimeter DME • V/UHF HF SATCOM Intercommunication Sys Surveillance Systems - – TSO certification • Communication Systems Weather Radar TCAS TAWS Mode S Digital Map Emergency Systems - ELT Standby Instrument Pilot/Flight Engineer Training Class System Integration Laboratory (SIL) • • SIL Delivered to Thailand in June 2008 to Enhance Pilot and Maintenance Training Assist RTAF/TAI in Avionics Troubleshooting and Repair Flight2TM Benefits • Meets all current and known future CNS/ATM requirements – Capable of evolving for future unknown requirements • Scalable – Designed to meet multiple price points and capabilities • Configurable – Easily adaptable to unique customer requirements • Large Baseline – Over 150 C-130’s on contract to draw from for software, system, and installation design (>100 in operational service) – Over 2000 fixed and rotary wing aircraft in operation with variation of the baseline Flight2TM • Obsolescence Management – Obsolete parts are managed and resolved without impacting customer – Common building blocks across hardware components ensures long term supportability and repair CNS/ATM Requirements Navigation Communication • • • • • VHF Radio 8.33 kHz Spacing • Mode S Level 2 Enhanced Surveillance • Multiple ATC Data Links SATCOM • VDL Mode 2 FMI: Frequency Modulation Immunity RNP: Increased Navigation Accuracy RVSM: Reduced Vertical Separation RNAV: Flexible Routings Surveillance • Mode S • ACAS II: Airborne Collision Avoidance • TAWS: Terrain Warning ADS: 1997 1998 NATS RVSM 1999 2000 Auto Position Broadcast 2001 2002 Europe Pacific WATRS BRNAV RVSM RVSM (RNP-5) Europe Europe Pacific Europe ACAS II RVSM RNP-10 7 States Europe ATN/VDL2 VHF 8.33 P-ILS 2003 2004 Europe Mode S Elem Surveillance U.S. RVSM Europe ELT Solutions for CNS/ATM Challenges Need to Meet the Required IOC Dates 2005 2006 Europe All VHF Pacific 8.33 CPDLC P-RNAV ADS-A SBAS CAT I TAWS U.S. Mode S TAWS 2007+ 2009+ 2010+ 2012+ 2015+ 2025+ Europe Europe Europe ATN/VDL2 Europe GBAS GBAS RNP RNAV 4D RNAV Cat II&III Cat I U.S. U.S. Pacific Europe VDL4 RNP RNAV RNP-2 RNP-4 Mode S U.S. (Requires WAAS) Enhanced GBAS + LPV Europe Surveillance Approaches CPDLC ADS-B Europe/U.S./Pacific 2010-2011 Europe Civil SATCOM D/L & Voice RTA<30 sec Europe/U.S./NAT 2007-2010 ADS-C Scalable to Mission Requirements Mission Requirements Worldwide CNS/ATM BRNAV RNP NAV Data Link Long Range Comm Future CNS/ATM Functionality Strategic Airlift Unrestricted Global Airspace Access Commercial & Remote Operations Tactical Airlift Combat Delivery Humanitarian Aid Remote Operations Evacuations HARP / CARP M/TLS or GPS/Tactical Approaches Defensive EW Systems MIL FMS / GPS HF and/or SATCOM Integrated Warning & Displays Radar, TAWS, Dig Map Head UP Displays Special Missions Air to Air Refueling Search and Rescue Surveillance MIL Patterns Search Patterns COMMS / DL Integrated Sensors 8.33KHz Spacing P-ILS, TCAS II ENH Surv ,ADS-B Commercial FMS/GPS SIDS/STARS Digital AP / ADC HF and/or SATCOM VDL, Displays MIL FMS / GPS HFDL / SATCOM Mission Displays HUD / Dig Map Equipment ARC-210 or Talon HF Radio SATCOM Datalink VOR/ILS/GPS ICS Inertial Nav Unit Air Data Radio Altimeter DME Weather Radar TCAS EGPWS Transponder Digital Map Autopilot Displays Engine Instruments HUD Flight Management Customized for Variable CNS/ATM Requirements 18 Rockwell Collins Integration Experience 19 Engine Instrument Display System • • • • • Standard 32 engine instruments Hydraulics (Aileron, Elevator, Rudder, Flaps) Multiple Caution/Warnings Condense to single display to depict whatever video input connected (WXR, Digmap, Camera, etc) Can pay for itself in maintenance savings in one year Benefits of Flight2TM Avionics Upgrade Operational & Safety Benefits • • • • • • Compliance with Civil aviation regulatory requirements through 2020 Increased operational readiness for aircraft & aircrews Reduced pilot workload due to integrated displays & controls Increased safety margins due to airdrop accuracy Increased situational awareness/safety during flight Enhanced interoperability with NATO forces Cost Benefits • • • • • •21 Decreased maintenance and repair costs Open Systems Architecture allows for future technology updates Increased navigational accuracy decreases missed approaches Fuel savings due to availability of preferred routings Increased pilot proficiency reduces training costs Single Avionics Integrator minimizes life cycle costs