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Culvert Skew ( Ne g
LEFT END GENERAL NOTES: RIGHT END 90 135 90 45 Valid Skew (SW) Angle Range 225 -50 WINGWALL 135 45 Direction of Stationing WINGWALL LIVE LOAD: HL-93. (SW) CONSTRUCTION LOADING: It is the construction Contractor’s responsibility to provide for Valid Skew supporting construction loads that exceed AASHTO HL-93, and any construction load Angle Range applied prior to 2 feet of compacted fill placed above the top slab. SURFACE FINISH: All concrete surfaces shall receive a general surface finish. 225 SKEWED CONSTRUCTION JOINTS: Construction joints in barrels of culverts with skewed wingwalls may be placed parallel to the headwalls and the reinforcing steel, and the slabs -50 may be cut provided that the cut reinforcing steel extends beyond the construction joint enough for splices to be made in accordance with Table 1 on this sheet. The cost of »¿ Cu construction joints and additional reinforcing shall be at the expense of the Contractor. Ri g h tHe a d wa l l Left Headwall Va l i d Sk e w An g l e Va l i d Sk e w An g l e Ranges (SR) CULVERT EXTENSIONS: For cut backs and ties into existing concrete box culverts see Sheet 6 of 7. Ranges (SL) +50 +50 REINFORCING STEEL: See the "Box Culvert Data Tables" in the Contract Plans for grade 225 and bar spacing. See the Reinforcing Bar List in the Contract Plans for bar sizes and 225 bar bending details. Valid Skew Angle Range Valid Skew (SW) (SW) Angle Range Culvert Skew 45 135 LEFT BEGIN 45 SCHEMATIC "A" - PLAN VIEW 90 135 ( Ne g a t i v e Sk e w) 90 HEADWALL & WINGWALL ALIGNMENT WINGWALL RIGHT BEGIN Fo r He a d wa l lSk e w WINGWALL a n d Wi n g wa l lSk e ws , C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-1of8. dgn 90 Se e Sc h e ma t i c" A" NOTE: All headwall and culvert skew angles are measured in degrees from f o n o g i t in c e on r i i t D ta S a line perpendicular to the centerline of culvert (counter-clockwise positive), see Schematic "B". »¿ Cu Le ft in E gw nd al l le ng th Fo r He a d wa l lSk e w a n d Wi n g wa l lSk e ws , Se e Sc h e ma t i c" A" SCHEMATIC "B" - PLAN VIEW CULVERT ALIGNMENT W Co n s t r u c t i o nJ o i n ti n NO T E: Fo r Cu l v e r tSk e ws e e Co n t r a c tPl a n s . Fo o t i n gp e r mi t t e d Ex t e r i o r Ba r r e lWa l l TABLE 1 - MINIMUM BAR SPLICE LENGTHS Construction Joint FOR LONGITUDINAL REINFORCING Limits of sloped BAR Co n s t r u c t i o nJ o i n ti n Front Tip Ex t e r i o r Ba r r e l Wa l l H eight ( H e) Le ft in B gw eg in al l le ng th Wi n g wa l lr e q u i r e d top surface (Lw) Sheet 5) SIZE SPLICE (CLASS B) CLASS II CLASS IV BAR SIZE (3400 psi) (5500 psi) ( H s) Front Tip W ingwall H eight (See Detail "F", Front Tip Front Tip Height W (He) (1’-6" Min.) SPLICE (CLASS B) CLASS II CLASS IV (3400 psi) (5500 psi) #3 1’-0" 1’-0" #8 3’-6" 2’-9" #4 1’-4" 1’-4" #9 4’-5" 3’-6" #5 1’-8" 1’-8" #10 6’-7" 4’-5" #6 1’-11" 1’-11" #11 7’-10" 6’-5" #7 2’-8" 2’-3" TABLE 1 NOTE: Splice lengths are based on an AASHTO Class B tension lap splice for the Specification Section 346 concrete class shown. Co n s t r u c t i o nJ o i n ti n rd960rh Fo o t i n gp e r mi t t e d Half Elevation showing Half Elevation showing Parallel Wingwalls Tapered Wingwalls PART PLAN SHOWING PARALLEL WINGWALLS END ELEVATION AND LOCATION OF CONSTRUCTION JOINTS OF CULVERT 11: 40: 20 AM NOTE: Construction Joints in wingwalls and footings are located as follows: For non-skewed wingwalls they are located adjacent to the exterior »¿ face of the exterior barrel wall; when the of wingwall and exterior barrel wall results in an acute angle see Left End Wingwall 12/30/2011 above, and when the angle is obtuse see Left Begin Wingwall above LAST REVISION 01/01/11 REVISIO N and Detail C (Sheet 5). DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 1 Bars 110 top mat (see Note 1) A Tt Bars 111 bottom mat Half Bar Bars 101 Space – Hs ( see Note 2) Bars 412 W all to Box Dowel Bars, soil side Bars 405 Bars 403 soil side Bars 103 ( See Note 3) Bars 407 (Dowels) (See Note 3) exposed side Typical Space Bars 404 Typical Space (when Req’d.) Bars 402 (Typ.) Bars 408 (Dowels) He Cover (Tied to Bars 407) ( 1’ -6" M in. ) 4" ( Typ. ) Bars 108 Bars 401 soil side Bars 407 or ( see Note 2) ( see Note 2) Wc Bars 108 (See Note 3) Tw Bars 114 each m at Chamfer (Typ.) Hc Bars 113 each m at 2" x 2" Tw Bars 406 exposed side ( Typ. ) Cover Bars 105 Bars 102 exposed side (Typ.) Tb Space – (Typ.) 2’ -0" Rd Bars 106 Half Bar Bars 104 Bars 109 top mat Construction Bars 411 Bars 112 bottom mat (see Note 1) Joint (Typ.) TYPICAL SECTION THRU SINGLE BARREL CULVERT Half Bar Bars 409 top mat Half Bar Space – Bars 410 bottom mat Space – Lw »¿1. Space Bars 110 and 112 with a bar in each corner, and at the of interior walls Joint (See Note 1) A in the Contract Plans. Adjust last bar spacing when required. 2. Place Bars 113 and 114 at spacing shown in the Contract Plans evenly between WINGWALL ELEVATION - Variable Height Bars 109 and 111. 3. (Left End shown - other corners similar) Locate the first transverse bar from the ends of the culvert at one half the bar (Typ.) Rw Varies Chamfer ( 3" M in. ) Varies 2"x2" Bars 110 top mat (see Note 1) ( 3" M in. ) spacing, but provide the minimum reinforcement cover and not greater than 4" clear. (Typ.) Tt Bars 111 bottom mat Half Bar Bars 101 Space – (Typ.) Bars 107 Joint (Typ.) Tb Construction shown as ( ) (Typ.) Rt WINGWALL NOTES: 1. Align construction joint perpendicular to wingwall. 2. In the vicinity of the construction joint, field bend reinforcement as necessary to maintain minimum reinforcement cover. 3. For constant height wingwalls, variable length Bars 403, 405 & 408 are not required, and as such the limits of Bars 401 & 407 extend the full length Rh of the wingwall, and the limits of Bars 402 & 404 extend to the full height of the wingwall. Bars 104 Rd Bars 103 Bars 106 (Typ.) @ 8" spacing Bars 409 Half Bar Space – Bars 404 ( 405 Varies) ( see Note 2) Bars 108 Right Exterior W all Ti Dowel Bars 412 2’ -0" rd960rh ( Typ. ) Cover Cover Tw Bars 114 each m at Hc Wc for Interior W alls) Bars 107 Bars 115 each m at (Typ.) 4" ( Typ. ) ( see Note 2) Left Exterior W all Chamfer ( Bars 116, 117, if Req’ d. 2" x 2" Bars 401 Bars 402 ( 403 Varies) Bars 406 Bars 105 Bars 102 (Typ.) 11: 40: 21 AM »¿ Constru multiple barrel culverts only), and the remaining bars placed at equal spacing shown Bars 113 each m at C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-2of8. dgn CULVERT BARREL NOTES: Bars 407 Bars 109 top mat Bars 410 or Bars 408 Bars 112 bottom mat (see Note 1) TYPICAL SECTION THRU MULTIPLE BARREL CULVERT 1’-0" 312" Bars 411 each face 312" 12/30/2011 @ equal spacing LAST REVISION 01/01/07 REVISIO N WINGWALL SECTION A-A DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 2 Left End Wingwall, Right End Wingwall, h R (Reinforcing Bars 401-412) SR,Ri ght He ad w ( al s l ho S wn k e ) w (T y p .) SW (Typ.) Wingwall Skew (Sheet 5) Skew (- shown) Space Bars 106 (Bottom corner of Barrel) Bars 108 (Inside Face) L w End Culvert (See Note 1) .) p y (T .) p y (T Cul ver tS ke w ( Se e An No g t e l e 1) See Detail "D", SL, Left Headwall Normal Bars 101 (Top mat of Top Slab), Bars 102 (Bottom mat of Top Slab) Space t R Normal w R .) p y (T (Reinforcing Bars 601-612) »¿Lc (Length at of Cul WP (See Note 2) w lh See Detail "E", Bars 301 (Top mat, Right Skew) (Sheet 5) Bars 202 (Bottom mat, Left Skew) S ta ti o n in g Bars 109 ( Top m at) B Bars 201 (Top mat, Left Skew) Bars 112 ( Bottom m at) Bars 804 (Right Headwall) o f Bars 801 (Left Headwall) ir e c ti o n Bars 102 (Bot. mat) D Bars 110 ( Top m at) Bars 101 (Top mat) Bars 301 & 302 (Right Skew) (Typ.) Bars 111 ( Bottom m at) Bars 201 & 202 (Left Skew) Bars 303 (Top mat, Right Skew) Bars 203 (Top mat, Left Skew) Bars 103 (Top mat) Bars 304 (Bottom mat, Right Skew) Bars 104 (Bot. mat) Bars 204 (Bottom mat, Left Skew) Brcw »¿ Cu Bars 303 & 304 (Right Skew) Bars 203 & 204 (Left Skew) (Typ.) Bars 302 (Bottom mat, Right Skew) WP (See Bars 811 (Right Cutoff Wall) Note 2) Bars 808 (Left Cutoff Wall) Begin Culvert C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-3of8. dgn Bars 108 (Inside Face) (See Note 1) SW (Typ.) Wingwall Skew Bars 105 (Top corner of Barrel) Left Begin Right Begin Wingwall, Wingwall, Bars 103 (Top mat of Bottom Slab (Reinforcing (Reinforcing Bars 701-712) Bars 104 (Bottom mat of Bottom Slab) Bars 501-512) Slab Reinforcing Steel within these Slab Reinforcing Steel within these Slab Reinforcing Steel within these limits apply for the nonskewed portion of slabs limits apply for the skewed portion limits apply for the skewed portion of culvert slabs when the left of culvert slab when the right Headwall is skewed. Headwall is skewed. PARTIAL PLAN TOP SLAB PARTIAL PLAN BOTTOM SLAB (Left Side, Left Skew) SINGLE BARREL BOX CULVERT (Right Side, Right Skew) (Skewed Culvert With Parallel Wingwalls Shown) NOTES: 1. See Contract Plans for Culvert location, Culvert Center of Traffic Lanes Skew Angle and Roadway Cross Section. 2. WP = Working Point, used for wingwall layout and location of construction joint. See Detail "C" (Sheet 5). X 1 Side Slope 1:X Depth of fill (do not use upper or See Detail "J", lower points in normal or superelevated (Sheet 5) roadway sections unless so directed by Half Bar Space – Bars 803 the Structures Design Office.) Bars 806 Bars 802 Bars 805 Bars 110 (Typ.) Bars 108 ~ Interior Bars 111 Face (Exterior Wall) Bars 113 & 114 Exterior Bars 107 ~ Each Face Walls (Each Face) Bars 105/Bars 106 ~ Exterior rd960rh (Typ.) Construction Joint (Interior Wall - Multiple Barrels only) Bars 115, 116... Interior Walls Face (Exterior Wall) (Each Face, Multiple Barrels only) 4" (Typ.) Bars 109 Construction Joint Bars 112 11: 40: 22 AM Bars 809 Bars 812 Half Bar Space – Bars 808 (Typ.) Bars 811 See Detail "K" (Sheet 5) Partial Section showing Exterior Walls Partial Section showing Interior Walls (Multiple Barrels only) (Typ.) 12/30/2011 LONGITUDINAL SECTION THRU CULVERT LAST REVISION 01/01/07 REVISIO N (Transverse Top & Bottom Slab Reinforcing Not Shown For Clarity) DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 3 Cu l v e r t Sk e w An g l e ( Se e No t e 1) ( -s h o wn ) SL w e tSk f e L ) n w o h +s ( SR Ri g h tSk e w ( -s h o wn ) »¿Lc (Length at of Cul Bars 105 (Top corner of barrel) Bars 106 (Bottom corner of barrel) Bars 108 (Inside Face) Bars 108 (Inside Face) Right End Wingwall Slab Reinforcing Steel within these limits apply for the nonskewed portion of slabs (Reinf. Bars 601-612) Bars 101 (Top mat of Top Slab), Bars 102 (Bottom mat of Top Slab) Bars 103 (Top mat of Bottom Slab), Bars 104 (Bottom mat of Bottom Slab) Normal Normal End Culvert (See Note 1) Space Space Left End Wingwall (Reinf. Bars 401-412) Bars 203 (Top mat, Left Skew) Bars 202 (Bottom mat, Left Skew) Bars 304 (Bottom mat, Right Skew) Bars 804 (Right Headwall) C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-4of8. dgn Bars 101 (Top mat) Bars 102 (Bottom mat) See Detail "C", 6" 1’ of Sta tio nin g Bars 109 ( Top m at) Bars 801 (Left Headwall) D ir ect ion Ti Bars 301 & 302 (Right Skew) (Typ.) Bars 110 ( Top m at) Bars 201 & 202 (Left Skew) Bars 111 ( Bottom m at) Bars 302 (Bottom mat, Right Skew) Wc Bars 301 (Top mat, Right Skew) ( Typ. ) Bars 303 (Top mat, Right Skew) Bars 112 ( Bottom m at) WP (See Note 2) WP (See Note 2) Bars 201 (Top mat, Left Skew) Bars 204 (Bottom mat, Left Skew) Bars 303 & 304 (Right Skew) Bars 203 & 204 (Left Skew) (Typ.) »¿ Cu See Detail "G" Bars 103 (Top mat) (Sheet 5) Bars 104 (Bottom mat) Br c w hw Bl Bars 812 (Right Cutoff Wall) Bars 809 (Left Cutoff Wall) (Sheet 5) Wingwall WP (See Note 2) to Box Connection See Detail E (Sheet 5), Chamfer Requirements WP (See Note 2) SW (Typ.) Begin Culvert (See Note 1) Wingwall Skew Left Begin Wingwall Right Begin Wingwall (Reinf. Bars 501-512) Partial Plan Top Slab Partial Plan Bottom Slab (Reinf. Bars 701-712) SW (Typ.) Lw Wingwall Skew ) . yp (T PARTIAL PLAN TOP SLAB PARTIAL PLAN BOTTOM SLAB (Left Side, Left Skew) (Right Side, Right Skew) Rt Rh MULTIPLE BARREL BOX CULVERT ) p. Ty ( Rw ) p. Ty ( ) p. Ty ( rd960rh (Skewed Culvert With Skewed Wingwalls Shown) NOTES: 11: 40: 23 AM 1. See Contract Plans for Culvert Location, Culvert Skew Angle and Roadway Cross Section. 2. WP = Working Point, used for wingwall layout and LAST REVISION 01/01/07 REVISIO N 12/30/2011 location of construction joint. See Detail C (Sheet 5). DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 4 NOTES: Bars 412 (Left End Wingwall) Coarse Aggregate See Detail "F" See Detail "G" Bars 712 (Right Begin Wingwall) (Typ.) 1. For small angles, the Contractor may elect to fill the area between the box and the wingwall footing with unreinforced concrete. For wingwall skew Bars 512 (Left Begin Wingwall) 2’-0" (Typ.) angles less then 90 degrees, field bend wingwall reinforcement as necessary Bars 612 (Right End Wingwall) (Typ.) 1’ -0" 3" Weep Hole with continuous Underdrain while maintaining cover. No additional payment will be made for this work. Type D-3 Filter Fabric 1 2 1 2. Location of Construction Joint determined by WP at theoretical intersection of: - Soil side face of Headwall and outside face of Box Exterior Wall, for SW=90; (See Detail B) - Outside face of Wingwall and outside face of Box Exterior Wall, for SW>90. (Min.) 6" W all H eight ( H e and H s) 1 L ’ a 0" p 1 3. Provide 6" chamfer when angle ’A’ is greater than 45. Maintain Underdrain Pipe (See Index 286) minimum wall thickness. Field adjust reinforcing to maintain cover. 4. Wingwall Skew Angles (SW) are measured from the adjacent box exterior wall to the wingwall. 5. Turn or extend Wingwall Cutoff Wall as necessary to meet Box Cutoff Wall. 2’-0" 6. Provide additional reinforcement in the top of the top slab below traffic Hlcw (Left) 1’-0" Min. Slope of Hrcw (Right) (Typ.) Backfill 6" Provide additional 3" Weep 1’-6" railings to ensure a minimum area of 0.80 sq. in./ft. transverse reinforcing. Holes @ 10’-0" spacing when DETAIL "B" base of Wingwall is exposed Blhw END ELEVATION UNDERDRAIN DETAIL (Showing Constant Height And (Similar to Type II ~ Index 286) 2" x 2" Bars 801 Chamfer Variable Height Wingwalls) (Bars 804) (Typ.) Traffic Railing Barrier (32" F-Shape shown) Headwall Bars 803 Optional (Bars 806) Construction Joint (Typ.) Wingwall with Inside (See Note 2) Face of Box Exterior Wall See Traffic Railing Index for reinforcing details 6" x 6" Chamfer Roadway Surface Construction WP (SW=90) Wingwall (Typ.) Joint required Cutoff Wall Varies (4" Min. if optional »¿ (See Note 5) Bars 802 (Bars 805) (Typ.) Const. Joint provided) Exterior Wall of Box »¿˘" Cha DETAIL "J" Optional WP See Note 1 (SW>90) Wingwall Construction Joint LEFT HEADWALL SECTION (Right Headwall similar) 8" Min. TL-4 Traffic Railing SW (See Note 4) Bars 803 (Bars 806) 10" Min. TL-5 Traffic Railing End of Barrel & Min. #5 bars @ 8" sp. Face of Headwall Wingwall Footing Edge of Provide supplemental top bars DETAIL "C" - PLAN VIEW »¿˘" DETAIL "I" WINGWALL TO BOX CONNECTION Chamfer V-Groove a 6" H lcw Wingwall Only Joint (Typ.) (Bars 810) 6" Ti Bars 809 (Bars 812) Interior Wall 6" rd960rh 6" 6" Top in Vertical Face of Optional Construction Bars 807 Construction Joint Tb TRAFFIC RAILING ATTACHMENT TO HEADWALL (Left Begin Corner Shown, Other Corners Similar) 1 2»¿" Chamfer 1’-6" (Min. 5’-0" long) (See Note 6) Cham fer C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-5of8. dgn Align Exposed Face of Construction Joint Tt H lhw Cutoff Wall Bars 808 (Bars 811) See Note 1 H H 6" 6" Side 11: 40: 24 AM Chamfer DETAIL "D" DETAIL "F" 1/3 Ti 1/3 Ti Angle ’A’ Blcw (See Note 3) DETAIL "E" DETAIL "G" SECTION H-H DETAIL "K" LEFT CUTOFF WALL SECTION CROSS REFERENCE: (Right Cutoff Wall similar) 12/30/2011 See Sheet 3 for locations of Details "D", "E", "J" & "K". LAST REVISION 01/01/10 REVISIO N See Sheet 4 for locations of Detail "C". DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 5 Remove Wingwalls and Footings Sufficient to Construct Length for Length For Culvert Extension Estimated Quantities Estimated Quantities Longitudinal Reinforcing C Steel to be Extended Longitudinal Reinforcing Remove Headwall, into Culvert Extension Steel to be Extended Culvert Extension (Lc, into Culvert Extension Tabulated on Box Culvert (See Note 3) Tie-In C Length Wingwall & Footing (See Note 3) Culvert Extension (Lc, to Construction Joint Tabulated on Box Culvert Data Tables for Standard Cut back Existing Tie-In Data Tables for Standard Box Section Extension) Walls, Top Slab & Length Box Section Extension) Bottom Slab to Exist. Box Box Culvert Beginning of Radius Culvert Extension (2’-0" Min.) A Existing A 2’-0" B Box Culvert Box B Extension Culvert Existing Exist. Box Box Culvert Box Culvert Extension Culvert Box Culvert Extension Cut back Existing Walls, Top Slab & C See Transition Bottom Slab Exist. Construction Joint C See Transition Detail "L" Detail L OUTSIDE WALLS OF BOXES SECTION A-A OUTSIDE WALLS OF BOXES SECTION B-B FLARED WINGWALL STRAIGHT WINGWALL Proposed Side Slope 2’-0" Straight 2’-0" Tapered Existing Transition Transition Side Slope NOTES: 1. The Box Culvert Data Tables and Reinforcing Bar List do not include the additional C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-6of8. dgn (See Detail "M") Existing Remove Portion of quantities needed for dowel connections or transitions from double walls of existing Wingwall Wingwall less than 1’-0" concrete box culverts; the cost for additional reinforcement and the thickened below Proposed Side Slope Surface concrete wall in the transitional area shall be included in the costs for concrete and steel in the culvert extension. 2. Cost for removal and disposal of material from existing headwalls, wingwalls and box, and cost of cleaning, straightening and extending or doweling longitudinal reinforcing steel shall be included in the cost for concrete and steel of the culvert INTERIOR DOUBLE WALLS OF BOXES SECTION C-C extension. 3. Remove existing concrete while avoiding damage to existing reinforcement. Clean 2’-0" Straight 2’-0" Tapered Transition Transition and straighten existing reinforcement, lap and tie onto extension reinforcement. 4. Dowel in #4 Bars @ 1’-0" max. spacing into wall/slab when there is a single mat of existing reinforcing steel, otherwise splice 1’-6" as shown for inside (See Detail "L") reinforcement. Use an Adhesive Bonding Material System in accordance with Specifications Section 416 & 937. 5. Provide additional transverse bars for top and bottom slab, parallel and full width of any skewed joint connection when shown in the Plans. 6. See Box Culvert Data Table notes in Plans for Connection Types allowed. INTERIOR SINGLE WALLS OF BOXES Wrap Filter Fabric 2’-0" Min. 2’-0" Tapered (See Note 3) Transition 2’-0" (See Note 3) 1" Min. ~ 3" Max. Face of Existing Headwall or Wingwall Joint (2’-0" Min. Width) 1’-6" Min. Field Bend (Splice Length) Outside Face of Wall/Slab as Required Existing Existing Slab or Wall Walls Extension Wall Extension Slab Thickness rd960rh 2’-0" Transition and replaced, for Type I Connection. Around Construction 3" Min. Cl. Existing Headwall Section of Existing Box Culvert to be removed PLAN VIEWS or Wall Thickness See Note 5 See Note 4 11: 40: 24 AM 1’-0" (Min. Longitudinal Reinforcing Inside Face of Wall/Slab Bend horizontal bars to lap with existing 1" Min. ~ 3" Max. inner wall reinforcement 1’-6" Min. Embedment) DETAIL "L" - TRANSITION FOR EXTERIOR WALL/SLAB EXTENSION DETAIL "M" - TRANSITION FOR INTERIOR DOUBLE WALLS OF BOX CULVERTS 12/30/2011 (Interior Single Walls Similar) TYPE I CONNECTION DETAILS FOR CONCRETE BOX CULVERT EXTENSIONS LAST REVISION 01/01/12 REVISIO N (CUT BACK EXISTING CONCRETE) DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 6 Remove Portions of Wingwalls Length for Sufficient to Construct Length for Culvert Extension Estimated Quantities Estimated Quantities Longitudinal Reinforcing C Steel to be Extended Cut back Concrete and Remove Headwall into Culvert Extension Culvert Extension (Lc, Reinforcing to Face of Culvert (See Note 3) C & Wingwall to (See Note 3) 2’-0" Tie-In Length Tabulated On Box Culvert For Type I Connection Data Tables for Standard Box Section Extension) Culvert Extension (Lc, Construction Joint Tabulated on Box Culvert Cut back Existing Tie-In Data Tables for Standard Length Box Section Extension) Walls, to Beginning Exist. Box Box Culvert of Radius or Top Culvert Extension Slab Chamfer A Existing A B Box Culvert Box Extension Culvert B Box Culvert Box Culvert Extension Culvert C Exist. Construction Joint Existing Exist. Box C Extension See Transition See Transition Detail N Detail "N" OUTSIDE WALLS OF BOXES SECTION A-A OUTSIDE WALLS OF BOXES FLARED WINGWALL Box Culvert SECTION B-B STRAIGHT WINGWALL NOTES: 1. The Box Culvert Data Tables and Reinforcing Bar List do not include the additional quantities needed for dowel connections or transitions from double walls of existing Proposed Side Slope concrete box culverts; the cost for additional reinforcement and the thickened Existing 2’-0" Straight Transition Transition (See Detail M) concrete wall in the transitional area shall be included in the costs for concrete and Side Slope steel in the culvert extension. 2. Cost for roughening and cleaning existing headwalls, wingwalls and box, and cost of Existing Remove Portion of Wingwall Wingwall and/or Headwalls less than 1’-0" below Proposed Side Slope Surface Face of Footing Cut off Wall doweling longitudinal reinforcing steel shall be included in the cost for oncrete and steel of the culvert extension. Trim Wall Reinforcing 3. Remove existing concrete and reinforcing back to edge of any chamfers exceeding to provide 2" Min. (Location varies) 1". Roughen and clean existing or exposed surface and coat with a Type A epoxy Clearance Existing bonding compound in accordance with the manufacturer’s recommendations. Box Culvert INTERIOR DOUBLE WALLS OF BOXES 4. Dowel in #5 Bars @ 1’-0" max. spacing horizontally into center of wall/slab. Provide 1" Min. ~ Wall SECTION C-C vertical dowels in footing to match size, alignment and spacing of outside vertical 3" Max. Cl. wall reinforcing. Use an Adhesive Bonding Material System in accordance with 2’-0" Tapered Transition Transition (See Detail "L") Specifications Section 416 & 937. Wall Reinforcing Length 2’-0" Straight 1’ -6" Box Culvert Extension Splice 5. Provide additional transverse bars for top and bottom slab, parallel and full width of any skewed joint connection when shown in the Plans. 6. Remove top of existing headwall when necessary to provide 1’-0" clearance below Top of finished grade. Saw cut full width and seal with Type F-2 epoxy compound to Bottom Slab protect exposed reinforcing. Face of Footing Cut off Wall INTERIOR SINGLE WALLS OF BOXES PLAN VIEWS Roughened face of Existing Wrap Filter Fabric around See Note 4 Filter Fabric See Note 3 Existing Toe Slab Transition Existing Headwall DETAIL "N" Varies 2’-0" Tapered Transition Existing Toe Slab & Cutoff Wall See Note 4 Varies ~ Slabs See Note 6 Construction Joint (2’-0" Min. Width) 3" Min. Cl. 1’-6" Min. Field Bend (Overlap) Outside Face of Wall/Slab as Required Existing 1’-6" Min. Walls Slab or Wall Extension Slab Thickness or Wall Thickness Extension Wall (Splice Length) Existing rd960rh 2’-0" Straight and Cutoff Wall 2’-0" Transition 2’-0" Min. ~ Walls Headwall or Wingwall (See Note 3) Em bedm ent 7. See Box Culvert Data Table notes in Plans for Connection Types allowed. 6" M in. C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-7of8. dgn 2’-0" Tapered Bend horizontal bars to lap with dowelled 1’-0" Min. See Note 5 11: 40: 25 AM See Note 4 1’-0" (Min. 1" Min. ~ 3" Max. Inside Face of Wall/Slab (Embedment) 1" Min. ~ 3" Max. wall reinforcement 1’-6" Min. (Non-contact lap splice permitted) Embedment) DETAIL "L" - TRANSITION FOR EXTERIOR WALL/SLAB EXTENSION DETAIL "M" - TRANSITION FOR INTERIOR DOUBLE WALLS OF BOX CULVERTS 12/30/2011 (Interior Single Walls Similar) TYPE II CONNECTION DETAILS FOR CONCRETE BOX CULVERT EXTENSIONS LAST REVISION 01/01/12 REVISIO N (ADHESIVE DOWEL TO EXISTING CONCRETE) DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 7 Extremely Aggressive Extremely Aggressive Environment 5" 12" 10" 3" 4’-3" (Grate) 45 Each Corner (Typ.) Slightly & Moderately Aggressive Environment Environment 3" 2 ~ #7 Bars @ 1 2" 12" Aggressive Environment 1 2" 10" (Grate) Slightly & Moderately 1 4" 4’-4" Thickness (Typ.) 2’-512" Norm al slab 1 4" 4" Thickness Norm al slab 2’-6" 2 ~ #7 Bars @ Each Corner 45 3 ~ #7 Bars @ 3" sp. 1’-0" For Entire Width of Additional Concrete Haunch Culvert Slab (Typ.) SECTION A-A 4" Additional Concrete Haunch Required Only When Normal Slab Thickness is Less Than 3 ~ #7 Bars @ 3" sp. Minimum Shown For Entire Width of 2’-6" 3" 3’-8" 4" Required Only When Normal Culvert Slab (Typ.) 1’-0" Slab Thickness is Less Than Minimum Shown SECTION B-B Use Extra Base When This Dimension is Less Than 12" 10’-0" 6" Unless Otherwise 3" »¿ Median Shown in Plans Culvert Wall Bottom of Base Culvert Wall 2’-0" Friable 5" Base Material A 1’-0" A B Concrete Box 3’ -1" 2’ -3" B Culvert The cost of furnishing and installing extra friable base 3 ~ #7 Bars 4’ -8" material shall be included in the cost of the Box Culvert. 5" FRIABLE BASE See Index No. 231 See Index No. 230 for Grate detail for Grate detail 3 ~ #7 Bars Use Extra Base When This @ 3" Sp. (Typ.) Dimension is Less Than 12" 10’-0" Bottom of Base »¿ Median 2 ~ #7 Bars 3’-6" long @ 3" sp. 2’-0" Coarse Above Bottom Mat of Reinf. Across PLAN Aggregate Each Corner of Opening (Typ.) Filter Fabric (both sides) 1’-0" INLET TYPE A GRATE NOTES: Concrete Box PLAN 1. Cost of Steel Grating to be included in cost of Box Culvert. Culvert 2. All reinforcing shall be 2" clear for Slightly and Moderately Aggressive INLET TYPE B GRATE Environments, and 3" clear for Extremely Aggressive Environments. Place coarse aggregate in 6 inch lifts and compact sufficiently as to be firm and unyielding. Provide coarse aggregate gravel or stone INLET IN TOP OF BOX CULVERT meeting the requirements of Specification Section 901-2 or 901-3 respectively. Meet the gradation requirements of Specification »¿ Bridge Cu Location of Number Paint Recessed Section 901-6, Grades 4, 467, 5, 56 or 57 unless restricted in the Surfaces Black plans. Provide Type D-3 filter fabric (see Index No. 199). The cost of furnishing and installing the coarse aggregate and filter fabric 45 shall be included in the cost of the Box Culvert. 45 3 8" 000000 rd960rh C: \d\projects\standards\structures\current\ready4release\2012book_draft\00289-8of8. dgn @ 3" Sp. (Typ.) 20’ or more ASPHALTIC CONCRETE BASE NOTE: Extra base is required when cross box culverts are located (Bridge Culvert) on facilities subject to high speed traffic ( >45 mph) or high traffic volumes ( >1600 ADT) and the cover is within the 11: 40: 26 AM SECTION THRU RECESSED V-GROOVE The number is to be placed in the center of range specified in the notation above. TO FORM INSCRIBED FIGURES the top surface of all bridge culvert headwalls. For Bridge Number see Plan-Profile sheet(s). Black Plastic Figures 3" in height as approved by the Engineer may be used in lieu of numbers formed by 12/30/2011 TOP VIEW OF HEADWALL 3 8" V-Grooves. V-Grooves shall be formed by preformed figures. LAST 01/01/07 REVISIO N BRIDGE CULVERT NUMBER LOCATION REVISION EXTRA BASE FOR BOX CULVERTS CROSSING UNDER FLEXIBLE PAVEMENT DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 CONCRETE BOX CULVERT DETAILS (LRFD) NO. 289 SHEET NO. 8