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Document 2800688
Bulkhead Cap SHEET PILE DESIGN CRITERIA AND NOTES (See Bulkhead Plans for actual Cap outline) DESCRIPTION: This Design Standard includes details for three types of piles with two thicknesses. Types "B" and "C" piles (corner piles) are of reinforced concrete construction, and Type "A" is of prestressed Compacted Fill of the contract documents. ( M in. ) 1’ -0" concrete construction. The piles shall be manufactured, cured and installed in accordance with the requirements MATERIALS: (for materials not listed refer to the Specifications) CONCRETE Class: V (Special) for slightly and moderately aggressive environments V (Special w/ Silica Fume) for extremely aggressive environment Plastic Filter Fabric (Continuous) Sheet pile Unit weight: 150 pcf Modulus of Elasticity: Based on the use of Florida limerock concrete REINFORCING STEEL ASTM A615 Grade 60 PRESTRESSING STEEL ASTM A416 Grade 270 (Low-Relaxation Strand) Existing Ground (Mud Line) CROSS REFERENCES: DESIGN PARAMETERS: For Dimensions L and X see Sheet Type "A" 1’ -8" Pile Data Table in Structures Plans. Concrete Compressive Strength at release of prestressing: 4000 psi minimum Uniform compression after prestressing losses: 1000 psi minimum Pick-up, Storage and Transportation: 0.0 psi tension with 1.5 times pile self weight Types "B" & "C" Bottom of Dim. X Pick-up, Storage and Transportation: Minimum compressive strength f’ci = 4000 psi required. and Filter Fabric ENVIRONMENT: C: \d\projects\standards\structures\current\ready4release\2012book_draft\06040-1of4. dgn The pile designs are applicable to all Environments. SECTION THRU BULKHEAD PLASTIC FILTER FABRIC: (Showing Plastic Filter Fabric) The plastic filter fabric shall extend to the bottom of the "X" dimension. PILE PICK-UP AND HANDLING: Type "A" Grout (Typ.) (See Specifications) ~ Pick-up of pile may be either a single point pick-up or a two point pick-up as shown below. Types "B" & "C" 2’-6" Two point pick-up for lifting out of forms & two point support for storage & transportation. Type "A" (Typ.) Single point pick-up for installation only. PILE FIT-UP: ~ 90 The 2’-6" Sheet Pile dimension is nominal. This dimension may be shortened by the Manufacturer up to b" to allow for Sheet Pile fit-up in its final position. Minimum Sheet Pile width is 2’-5b". No changes shall be made to the tongues or grooves. Type "A" Type "A" Type "A" Type "C" Starter Pile Type "B" Plastic Filter Fabric DETAIL "A" (Cap and Anchoring System Not Shown) (Section Taken Above Dimension X) NOTE: Detail "A" shows a Part-Plan View of an assumed bulkhead. See Bulkhead plans for actual Plan View. 1’-3" »¿ Pile and Starter Pile Single Point rd960rh 2 Point Pick-up, Tie Down and Support Points Pick-up 1’-3" T 1 y C o pi ’-3 r " n ca e l r f o P il r e s 11: 47: 40 AM 0.21 L DETAIL "A" 0.58 L 0.21 L L PILE STORAGE AND TRANSPORTATION SUPPORT DETAILS 12/30/2011 (Section Taken Below Dimension X) LAST REVISION 01/01/11 REVISIO N NOTES AND DETAILS DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST CONCRETE SHEET PILE WALL NO. 6040 SHEET NO. 1 BAR BENDING DIAGRAMS L 4" (Typ.) 11" X (Typ.) Slope only on the tongue side 10" S2 Bar S5 Bar S4 45 S1 " Bars " 0 ’1 Bars BAR A 4b " 1’-6 S5 1’-10 " " S6 11" S7 1’-7 " B T=10 in. 4" T=12 in. 6" 7" B 2-PIECE 6 sp. @ 4" 2’-2" S4 DIMENSION B B A " 1’-9b " S3 A Varies 1’-11 S2 A Pick-up Strand(S) 1’ -0 11" ( Typ. ) S1 B Strands 1’ -3" 2 ~ Bars A DIMENSION A (Typ.) Prestressed ( M in. Lap) A Spaced at 1’-0" Maximum 3 " 6 sp. @ 4" 1-PIECE BAR S Spacing for Bars S NOTES: TYPICAL PILE 1. Intermediate Prestress Strands not shown in Elevations and Sections. T(in.) Y(in.) 11" X 10 » Z(in.) 3. 12 » 3 Bars A are #5 and Bars S are #4. 4. At the Contractor’s option Bars S may be fabricated as a two piece bar as shown in the Bar Bending Diagram. 5. The Contractor may use Deformed Welded Wire Reinforcement conforming to 4 (Typ.) specification ASTM A497 in lieu of Bars A and Bars S if the wire size and spacing provide the same area of reinforcing steel per foot as the Bars shown. 10" 2 " D (Typ.) Bars A ( Strands) (Typ.) Bars S2 3" Cover n sp. @ D Bars S1 3" Cover T See Detail "D" 2’ -6" 2 " n sp. @ " 1’ -0 2’ -6" Bar S7 Bar S6 Bars A n sp. @ S2 See Detail "E" 2’ -6" Bars S3 ( Strands) Strand(S) Bars D 11" Pick-up T 2" Cover T See Detail "D" ( Strands) B Strands 2" Cover (Typ.) Prestressed 2 ~ Bars A 6. For Dimensions L and X see Sheet Pile Data Table in Structures Plans. 2" Cover C ( Typ. ) Bars S3 3" Cover (Typ.) 6 sp. @ 4" Spaced at 1’-0" Maximum 6 sp. @ 4" 3 " SECTION A-A Y STARTER PILE 3 b" 2 Thickness (in.) L T=10 in. 0.5 28’-0" 6 0.6 27’-0" 4 0.5 31’-0" 7 0.6 30’-0" 5 T=12 in. n D (in.) 3 5 2 4 TOTAL # OF STRANDS " Y Z b" b" 4" 3" 2" 2 " SECTION C-C Z b" * STRESS SECTION MODULUS (in.‡) (psi) 14 500 1150 10 500 1160 16 720 1100 12 720 1160 2 " MAXIMUM " SECTION B-B 2" rd960rh 11: 47: 41 AM STRAND DIA. 2" Spacing for Bars S Wall Cover 4b " 7" B Cover 2 ~ Bars A C Cover Bars A 2" C: \d\projects\standards\structures\current\ready4release\2012book_draft\06040-2of4. dgn 2. All bar dimensions are out-to-out. SHEET PILE DIMENSIONS L 12/30/2011 * Unit Prestress after losses. DETAIL "D" DETAIL "E" (Typical Tongue) (Typical Groove) LAST REVISION 01/01/11 REVISIO N TYPE "A" STANDARD SECTION DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST CONCRETE SHEET PILE WALL NO. 6040 SHEET NO. 2 L See Detail "D" Slope only on tongue side 11" Slope is to 11" this point C T X 2’-2" Bars A3 B Bars A1 Bars A2 7" Bars A2 A Bars A1 Bars A2 Bars A1 Bars A3 Bars A3 " -3 1’ Bars A3 Bars S3 Bars A4 S2 Bars A3 Bars A4 Bars A4 S1 4" Bars S1 Bars A4 Bars S2 Bars A4 Pick-up Strand(s) Bars A4 Bars A4 Bars A4 Bars A4 Bars S4 Bars A4 Bars A4 1’ -3 " Bars A4 3" Cover (Typ.) 3" Cover (Typ.) SECTION A-A T A Bars A4 B C SECTION B-B T 10" bT VIEW C-C 4 " 6 sp. @ 4" Spaced @ 1’-0" Maximum 6 sp. @ 4" 3 " R3 R4 R5 R6 " 1’-6b " 2b " 5" S2 1’-1b " 9 " 1’-8 2b " 4b " " 4 " 5b " R7 R8 5b " 4 " 5 4 " " BAR MARK R1 S1 11b " S2 30 1’-1 " 2" R3 R4 10" 1’-6" 3b " R5 R6 7" 10" 1’-8 " 3b " 6b " »¿ 1’-5 2" 7" 4 R7 R8 " 5 " 6" 5 " 5 " 6" 4 4b " T (in.) 30 S3 S4 11 " 4 " S1 11b " 8" S2 1’-1 1’-6" 8" 11 " " 8" 1’-1 " 1 " 1 1’-5 " 4" 1’-4" 4" " 5" 4b " 4b " 5" 3 5b " 4b " " 6b " S3 11b " " 2b " 6 " S4 11b " 4" 1’-1 " 2 " 7" 8" 4" S1 1’-0" 8b " 1’-3 " 5 " 7b " 8" 7b " 5" 3 " 2b " 8 " 6 " 8b " 5 " S2 1’-2 " 8b " 1’-5b " 5 " 6b " 7 " 5b " S3 1’-0" 7" 1’-4" 3" 7b " 6 7" S4 1’-0" 3b " 4" 45 7 " " 8b " 5 " S3 11b " 6 " 1’-4" S4 11b " 3b " 1’-0" 3" S1 1’-0" 6" 1’-0 " 5 " S2 1’-2" 6" 1’-2 " 5 " S3 1’-0" 4 1’-1b " 3 " 6" S4 1’-0" 2b " 10" 4b " 6" 5b " 5b " 6 6 " " " 7" 7 " 6" 4 " 11 " 3 " 7b " 5" 3b " 9" 7 " 10 " 3" S1 1’-0b " 6 " 11 " 7" 8 10b " 3" S2 1’-2 6 " 1’-2" 7" 5 " S3 1’-0b " 5" 1’-1b " 4" 8" 8" 9" 7" 7b " S4 1’-0b " 2b " 9b " 5b " 8" 5b " 4 " 9 " " " 8" 6 " 6 " 8" 10 " 4" 10 " 4" Y (in.) Z (in.) 12 3 4 3 4 b" Z b" 4" bT Z 3b " 5" 10 3" 45 2 " SHEET PILE DIMENSIONS Bars A1 or A4 " R2 Bars S 2 bT T 60 60 " 8 8" 5 " 4" " DETAIL "D" NOTES: R6 4" R5 R6 ( Typ. ) 4" ( Typ. ) 1. This drawing includes details for precast concrete corner piles for 10" R5 R5 and 12" thick sheet pile systems. The details apply equally to both thicknesses. R6 2. The bar configurations shown in Sections A-A and B-B shall be used for angles between 15 and 75. For angles not shown, the reinforcing bar 3. All bar dimensions are out-to-out. R3 R1 R3 R1 R3 R1 dimensions may be interpolated or extrapolated from the stirrup dimensions shown. Varies 4. Bars A are #8 and Bars S are #4. 5. Values for Stirrup Dimensions are shown for equal to 30, 45 & 60 only. R2 R2 6. At the Contractor’s option Bars S may be fabricated as a 2 piece bar with 12/30/2011 R7 R8 45 R7 R8 R4 R4 R4 R2 rd960rh R2 9 b" Bars A2 STIRRUP DIMENSIONS (T = 12") " 0 ’1 11: 47: 42 AM R1 11 " Y " 2" Co ve r BAR BENDING DIAGRAMS S1 2 2" r ve Co C: \d\projects\standards\structures\current\ready4release\2012book_draft\06040-3of4. dgn (TYPE "B" PILE) BAR MARK » ¿ b" Bars S ELEVATION STIRRUP DIMENSIONS (T = 10") bT Y Spacing for R7 R8 BAR A2 a minimum lap length of 1’-6", as shown in Bar Bending Diagrams. 7. If Type "B" pile is used as a Starter Pile show tongue on both sides of pile from Dim. X down. Show dimensions for Bars S2, S3 & S4 in shop drawings. 8. If tongue must be on the opposite side from that shown all dimensions and Bars A, S2, S3 and S4 will be the same but opposite hand. 9. For Dimensions L, X and Angle , see Sheet Pile Data Table in Structures Plans. 1 - PIECE 2 - PIECE BARS S3 & S4 TYPE "B" - VARIABLE ANGLE CORNER PILE LAST REVISION 01/01/11 REVISIO N BARS S1 & S2 DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST CONCRETE SHEET PILE WALL NO. 6040 SHEET NO. 3 here if T=12" B C D See Section C-C Bars A1 2 ~ Bars A2 10" A Bar A4 T (Typ.) Bars S3 ** Bar A4 T Bar A5 1’ -9" Bar A5 1’ -8" 1’ -9" Bars S1 1’ -8" T S2 * Bar A4 * Bar A4 Bars S4 Section C-C 3" Cover Bars A1 Bars S5 See 2" X ( Typ. ) 2’-2" Bar A6 Pick-up Bars A2 ** Bar A4 Bar A6 T " This A4 bar ends T For 12" Pile 10 1’-4" For 10" Pile L Strand(s) For 12" Pile For 10" Pile Bars A5 3" 1’-8" D (Typ.) 1’-9" C Bars A3 Bars S2 Bars A3 Bars A3 7" 2" (Typ.) A B 3" Cover Bars S1 END VIEW 4" Spaced @ 1’-0" Maximum 6 sp. @ 4" 3 " 6 sp. @ 4" Spacing for SECTION A-A 1’-8" For 10" Pile 1’-9" For 12" Pile SECTION B-B Bars S ELEVATION * This Bar A4 shall be 1’-2" shorter than other A4 bars for T = 12". (TYPE "C" PILE) Bars A2 ** This Bar A4 (not shown in elevation) is included only if T = 12". T " BAR BENDING DIAGRAMS Bar S2 Y Bar S3 Bar A5 2 " R2 STIRRUP DIMENSIONS R3 b" T (in.) Bar S4 BAR MARK R1 S1 7" R2 R2 b" R3 10 Bar A6 8" 4 " 7 " 4 " S4 5b " 6b " 4 " S5 4 5 " 4 " 4 " 12 Bars S2 S1 9" S2 9" 7" 6 " S3 8 " 6 " 6 " S4 7b " 5b " 6 " S5 6 4 6 " 9" 6" 6" 5" 5" 1’-3" For 10" Pile 1’-3" For 12" Pile For 12" Pile 3" b" T For 10" Pile 45 - (Bars A2 only) BARS A Bar S2 Bar S3 Bar A5 Note: All Bar dimensions are out-to-out. SHEET PILE DIMENSIONS Bar S4 Bar A4 T (in.) 10 12 Y (in.) Z (in.) SECTION C-C (T=10" or 12") Bar A6 NOTES: 1. All bar dimensions are out-to-out. Bar S5 Bars 3 4 A3 rd960rh " " 0 Z 2 " »¿ Bul " Varies 1’-2" ’ 1 4" Bars A2 Bar A6 STIRRUPS S 0" A5 " 3b "A3 Bars A3 Bar A4 4" 7" 6 " 2b " A4 SECTION D-D (T=10") b" S2 S3 4b "A2 & A6 ** Bar A4 7" 90 1’ -3" 1’ -3" Bars A2 " 4" *Bar A4 Bar A5 5 R1 Bar S5 A3 2" 2" Bars Z C: \d\projects\standards\structures\current\ready4release\2012book_draft\06040-4of4. dgn Bar A4 3 Y 3 4 2. Bars A are #8 and Bars S are #4. 3. This drawing includes information for precast Corner Piles for 10" and 12" thick Sheet Pile systems. The details apply to both thicknesses but the bar configurations change slightly according to the thickness values used. 4. If Type "C" pile is used as a Starter Pile show tongue on both sides of 11: 47: 43 AM pile from Dim. X down. Show dimensions for Bars S2, S3, S4 & S5 in shop drawings. 5. If tongue must be on opposite side (Groove Side) from that shown, all dimensions and reinforcement shall follow the corresponding Tongue or Groove side. 12/30/2011 SECTION D-D (T=12") 6. For Dimensions L and X see Sheet Pile Data Table in Structures Plans. LAST REVISION 01/01/11 REVISIO N TYPE "C" - RIGHT ANGLE CORNER PILE DESCRIPTION: INDEX FDOT DESIGN STANDARDS FY 2012/2013 PRECAST CONCRETE SHEET PILE WALL NO. 6040 SHEET NO. 4