Presentazione di PowerPoint

New hydraulic 24V operator for
swing-leaf gates S450H
FAAC International Workshop 2009
Rimini, Italy
September 2009 by MKT
Summary
 Why a 24V hydraulic swing gates operator?
 USPs
 Electronic control boards
 Technical features
 Certifications/quality marks
September 2009 by MKT
Why a 24V hydraulic swing gates operator?

 Acquire market shares in the 24V swing gates operator market with a
product that combines the advantages of both hydraulic and 24V
technologies
 Extend the Hybrid technology (Hydraulics + 24V) to the swing gates
operators: consolidation of FAAC technological leadership in the
automation market
September 2009 by MKT
New FAAC 24V hydraulic swing gates operator: S450H
The power of hydraulics, ease installation
September 2009 by MKT
New FAAC 24V hydraulic swing gates operator: S450H
Price/performance hydraulic operators
Proposal : to
phase out
the 422
Very Heavy duty application = 400 230V
Medium/Heavy duty application + 24V
tecnology = S450H
Medium/Light duty application = 402
230V
September 2009 by MKT
Summary
 Why a 24V swing gates operator?
 USPs
 Electronic control boards
 Technical features
 Certifications/quality marks
September 2009 by MKT
USPs (Unique Selling Points)
1
Hydraulic technology
2
Easy to install
3
Innovative hydraulic circuit
4
Integrated Bus encoder (FAAC patent)
5
High gate opening/closing speed
6
Integrated opening/closing mechanical stops
7
2 versions: tri-drive valve SB system (FAAC patent)
and CBAC
September 2009 by MKT
1
September 2009 by MKT
Hydraulic technology
1 Advantages of hydraulic technology
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
Duration and reliability: up to 4 times higher than an electromechanical operator. In a
hydraulic operator most of the components are in oil bath, therefore less subjected to
wear.
Thrust force: a thrust up to 2 times higher than an equivalent electromechanical
operator can be generated. (this makes hydraulic operators particularly suitable for
harsh conditions, e.g. windy environments)
Harsh environments: particularly rugged and suitable for environments with difficult
conditions (humidity, sand, salt, etc.), low temperatures (- 40°C with winter oil,
electro-mechanical max– 20°C).
High operating frequency: the continuous lubrication of the components makes
hydraulic operators suitable for heavy duty applications.
Maintenance: limited and cheaper with respect to a electromechanical operator: e.g. in
case of break-in an electro-mechanical operator is subjected to irreversible ruptures
and needs to be replaced, whereas an hydraulic operator can be easily repaired
(replacing the blocking valve).
Operating noise: the oil guarantees a very low operating noise during the complete
operator lifetime. (in electro-mechanical operators the wear and tear of the
components can cause an increased noise level along the time).
In the medium term, the cost of an hydraulic operator is cheaper with respect
to an electromechanical operator
September 2009 by MKT
1 Heavy duty
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
High reliability in any application
The
technology, core of the S450H
operator, combines the advantages of
hydraulic technology with 24V DC
motor.
On one hand, the hydraulic circuit
coupled with 24V motor allows a
continuous duty, making this operator
suitable for high frequency transit
applications.
Moreover, the hydraulic technology
requires high quality components with
very limited tolerances (e.g. 2 microns
for the pumps), making the S450H a
very reliable and durable product.
September 2009 by MKT
24V
+
Hydraulics
=
2
September 2009 by MKT
Easy to install
2 S450H: the easy-to-install hydraulic operator
Multi-position adjustable rear brackets to
be screwed
The rear brackets can be screwed and
adjusted in 3 positions, enabling a
better flexibility in the different
installing conditions.
Moreover, the wall bracket has a further
up/down adjustment
mechanism with slots.
1
September 2009 by MKT
2 3
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
2 S450H: the easy-to-install hydraulic operator
Front brackets to be screwed
The front brackets are also to be
screwed in order to make the
installation easier
September 2009 by MKT
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
2 S450H: the easy-to-install hydraulic operator
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
Long stroke: > 300mm
The stroke is longer than many other electromechanical operators on the
market, this makes the installation easier even in the most particular
cases.
September 2009 by MKT
2 S450H: the easy-to-install hydraulic operator
Wide flexibility in the installation quotes
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
Rear bracket
3rd hole
Rear bracket
2nd hole
Rear bracket
1st hole
D
Thanks to the adjustable rear bracket, the S450H is a
very flexible operator, and it is suitable with a wide
range of installation quotes (see table above). This
avoid for instance the need of making a niche in the
pillar.
September 2009 by MKT
B
3
September 2009 by MKT
Innovative hydraulic circuit
3 Innovative hydraulic circuit
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
No by-pass valves
The S450H hydraulic circuit is
completely innovative. The by-pass
valves are not foreseen in this
operator because all the speed and
strength adjustments can be
performed through the electronic
board, with advantages in terms of
accuracy and easiness of use.
September 2009 by MKT
No by-pass
valves
3 Innovative hydraulic circuit: hermetic
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
No breathing screw
The S450H hydraulic circuit is
completely hermetic, and there is
already the perfect mix between air
and oil inside the tank. Therefore, the
breathing screw is not necessary,
avoiding also any possibility of oil
pollution along the lifetime.
September
Luglio
20092009
by MKT
by MKT
No breathing
screw
4
September 2009 by MKT
Integrated Bus encoder
(FAAC patent)
4 Integrated bus encoder
Maximal accuracy and respect of the safety standards
Inversion on obstacles
The bus encoder, integrated on the rear
bracket, allows to perfectly control the
operator in any position. In addition, it
ensures a high accuracy in obstacle
detection and inversion quickness,
according to the current European
safety standards.
The encoder is protected with a plastic
cover that can be easily removed for
maintenance. The protecting cover:
 shields the rear bracket as well as
improving its esthetics.
 is transparent allowing to view the
encoder status (LED)
September 2009 by MKT
Protecting cover
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
5
September 2009 by MKT
High gate opening/closing
speed
5 High opening/closing speed
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
> 2,5 cm/sec
The S450H operator can reach a maximum speed of more than 2,5 cm/sec,
i.e. more than 2 times of the current (hydraulic or electro-mechanical)
operators on the market.
September 2009 by MKT
6
September 2009 by MKT
Integrated opening/closing
mechanical stops
6 Integrated mechanical stops (closing/opening)
Practical add-on opening mechanical stops included
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
To be used when the mechanical stops
are not present in the ground.
The bushings can be easily inserted in
the rod. The number of needed bushings
depends on the desired opening angle.
Closing mechanical stop
The S450H operator has an internal mechanical stop based on additional and
reinforced supports on the front flange. This allows to avoid the installation of
ground mechanical stops by using the whole stroke of the operator (it’s not
necessary anymore to recede the rod by 5mm during installation)
Additional
and
reinforced
support on
the flange
September 2009 by MKT
7
September 2009 by MKT
2 versions: tri-drive valve
SB system (FAAC patent)
and CBAC
7 New tri-drive valve SB system (FAAC patent)
Easy to open in any installation
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
In traditional SB (without hydraulic lock) operators, the manual opening/closing
operation is often quite difficult. The reason is that during manual operations the oil
has to flow through the pump with a certain pressure, therefore it might be
necessary to slightly “force” the gate in order to reach this pressure.
The new SB system (FAAC patent) includes a tri-drive valve that makes easier to
manually move the gate, because the oil doesn’t need to flow through the pump
during the manual operations.
New tri-valve SB system
Manual operation (the oil
doesn’t flow through the pump)
September 2009 by MKT
Closing
Opening
7 CBAC version with manual release
The manual release system is protected with a key lock and it
ensures an easy manual operation in case of failure or when
the emergency battery is not used
September 2009 by MKT
1
Tecnologia oleodinamica
2
Facilità di installazione
3
Circuito idraulico ermetico
4
Encoder integrato
5
Velocità elevata di apertura/chiusura cancello
6
Arresti meccanici integrabili
7
Nuovo sistema SB (brevetto FAAC)
Summary
 Why a 24V swing gates operator?
 USPs
 Electronic control boards
 Technical features
 Certifications/quality marks
September 2009 by MKT
Both E024S and E124 can be used
S450H
E024S
E124
 High performances (e.g. speed 2cm/s,
thrust 3600N)
 Highest operator performances (e.g.
speed 2,6cm/s, thrust 5000N)
 Limited number of functions and adjustable
parameters
 High level of programmability and
parameters adjustment
 No programming through PC or wireless
modules
 Programming capabilities through PC or
transceiver modules X-COM and X-COM
BOX
September 2009 by MKT
Compatibility accessories E024S
E024S
Photobeam
XIB
+
Photoswitch
XP15B
XP15W
XF 433/868
XT RC
September 2009 by MKT
XT SLH
Safebeam
Compatibility accessories E124
XCOM
Module
XCOM
Box
Photobeam
E124
Photoswitch
XP15B
XP15W
Safebeam
RP 433/868
XF 433/868
XT RC
September 2009 by MKT
XT SLH
Summary
 Why a 24V swing gates operator?
 USPs
 Electronic control boards
 Technical features
 Certifications/quality marks
September 2009 by MKT
Main Technical features S450H
Power supply
230 Vac 50 Hz
Motor supply
24 Vdc
Power
230 W
Current
7A
Max thrust
>500 daN
Rod stroke
311 mm
Rod extension speed
> 2,5 cm/sec
Max leaf length
3m (SB) / 2m (CBAC)
Operating frequency at 55°C
Continuous duty
Operating ambient temperature
-20°C ÷ +55°C
Weight
10,8 Kg
Dimensions (LxDxH) in mm
1113x85x119
Protection class
IP55
Travel limit microswitches
NO
Opening mechanical stops
YES
September 2009 by MKT
Summary
 Why a 24V swing gates operator?
 USPs
 Electronic control boards
 Technical features
 Certifications/quality marks
September 2009 by MKT
Certifications/Quality marks
The S450H operator has been recognized with the GS quality mark, which
indicates that it was tested by a third part (Nemko Institute) and it complies
with the requirements of the German Equipment and Product Safety Act.
The GS is a voluntary mark, but it’s not a self-certification like EN Tested
(used by our competitors) and it should not be confused with the CE mark.
GS Mark
CE Mark
Voluntary
Compulsory
Appears only on certified products
Appears on all the products that are
subjected to directives
Verification and certification through lab
tests performed by a third part (notified
body)
The tests execution is assumed but
not proved
The third part Institution continuously
checks the product and its production
for the whole certification period
No checks and no market advantages,
since it’s just a self-certification of
compliance made by the producer
GS Mark: a proof of real safety and
product compliance, product USPs
CE mark: a commercial mark that
assumes the product compliance
September 2009 by MKT