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COTS Avionics for the C-130
COTS Avionics for the C-130 Presenter Larry L. Gray Director of Business Development ASB Avionics LLC 1032 Sabovich St., Mojave, CA 93501 (661) 824-1005 [email protected] Briefing Purpose To Discuss The Advantages of Using Commercial Off The Shelf (COTS) Solutions To Meet The Operational Objectives Of The C-130 Legacy Fleet In Today’s Global Airspace To Introduce ASB Avionics’ COTS Capabilities to HOC Attendees ASB Avionics History ASB Avionics LLC Is An FAA Certified Repair Station #UMDR221L, CAGE 3PFM7 ASB Is A Veteran-Owned, Small Business Located At The Mojave Air And Space Port, Mojave, CA, USA ASB Was Formed In 1991 By Duane McNutt In Santa Barbara, CA As Avionics Of Santa Barbara ASB Mojave Was Opened In 1994 And Was Renamed ASB Avionics LLC ASB Products • L-382/C-130 – Avionics – Upgrade – Program • Dorsal HF Antennas – – – – – – 707 737 747 KC-135 L-382/C-130 P-3 COTS Case Study – 1 Low Frequency Automatic Direction Finding Receiver Basic Features: Nomenclatured: AN/ARN-149 MIL-STD-1553B Data Bus Digital/Analog Output 100~2199.5 kHz Volume 188.69 cu. in Wt. 5.5 lb 4,900 Hr. MTBF COTS Case Study – 1 Low Frequency Automatic Direction Finding Receiver (Cont’d) Commercial Off The Shelf: Vendor A 190.0 kHz to 1799.5 kHz and 2088.0 kHz to 2094.0 kHz, 2179.0 kHz to 2185.0 kHz (distress frequencies) ARINC 429 and CSDB Data Bus Volume 97.07 cu. in Wt. 2.1 lb 6,000 Hr. MTBF Cost 46% of ARN-149 Vendor B 190.0 kHz- 1860.0 kHz and 2181 to 2183 kHz ARINC 429 Data Bus and Analog Volume 217.46 cu. in Wt. 5.6 lb 7,500 Hr. MTBF Cost 43% of ARN-149 COTS Case Study – 2 VOR/ILS/Marker Beacon Receiver Basic Features: Nomenclatured: AN/ARN-147 MIL-STD-1553B Data Bus Digital/Analog Output 160 Channel VHF VOR/LOC 40 Channel UHF GS 75MHz Marker Beacon Volume 247.2 cu. in Wt. 8.0 lb 5,000 Hr. MTBF COTS Case Study – 2 VOR/ILS/Marker Beacon Receiver (Cont’d) Commercial Off The Shelf: 160 Channel VHF VOR/LOC 40 Channel UHF GS 75MHz Marker Beacon Vendor A ARINC 429 and CSDB Data Bus Volume 121.35 cu. in Wt. 3.4 lb 8,300 Hr. MTBF Cost 68% of ARN-147 Vendor B ARINC 429 Data Bus and Analog Volume 127.68 cu. in Wt. 3.7 lb 5,739 Hr. MTBF Cost 50% of ARN-147 COTS Case Study – 3 Available AFCS vs. COTS Collins FCS-105 FAA TSO’d & Installed by STC Separate Dual Flt. Dir, Single A/P – 14 LRUs – Analog Input/Output (I/O) – Analog Computation Equipment Wt. Less Displays & Gyros – 73.4 lb Introduced 1972 No Longer Supported By Vendor Rockwell Collins APS-85 FAA TSO’d; Not STC’d Integrated AFCS; Dual Flt. Dir, Single A/P Honeywell D & S AN/AYW-1(V) MIL-E-5400 Qualified; Not STC’d Dual AFCS – 9 LRUs – 9 LRUs – Analog I/O – MIL-STD-1553 I/O – Digital Computation – Digital Computation – Fail Safe/Fail Passive Torque – Fail Safe/Fail Passive Limited Equipment Wt. Less Displays & Gyros – 67.4 lb Introduced 1984 Legacy Equipment By Vendor Equipment Wt. Less Displays & Gyros – 97.1 lb Introduced 1994 In Production COTS Case Study – 3 Available AFCS vs. COTS (Cont’d) Honeywell Aerospace CDS/R-AFCS FAA TSO’d & Installed by STC Dual Integrated AFCS –6 LRUs –ARINC 429 Digital I/O –Digital Computation –Fail Safe/Fail Passive Current Limited CDS/R Designed for Digital Interface and EFIS Support Equipment Wt. Less Displays & Gyros –36.8 lb Product Growth Cycle –CDS/R Introduced 2000 –AFCS FAA Certification 2009 Cost 43% of AYW-1 (Est.) Proven AFCS Technology Previously FAA TSO’d Equipment Installed By STC EFIS Displays & Interface Computers Servos & Mounts Controllers Air Data & IRS Developed For The AFCS Software Updates To The EFIS Displays Minor Change To The Flight Guidance Panel Hardware Change To The Integrated Computers • Replacement of Analog I/O Board With DAFCS Board From Primus1000 Software Changes To Interface Computers Tailored To C-130/L-382 AFCS Flight Characteristics Best Value For the C-130 Operator The ASB COTS Avionics Upgrade Provides: Enhanced Safety Low LCC Operability, Maintainability, And Sustainability World-Wide Enhanced Mission Performance Adaptability To The Users Needs Minimum Lead-time And Downtime ASB Offers The Only FAA Certified Upgrade Solution Reliability And Maintainability Reliability CDS/R Currently Flying On 20 Different Aircraft Models LRU MTBFs Range From 5,000 To 60,000 Hours With Most In the 18,000+ Range Display Unit (DU) Glass Has Over 10M Flight Hours Of Operation And DU MTBF is Over 12,000 Hr. Because Of ASB’s Modular A-Kit Design, Less Than 20% On The Wiring Termination is Accomplished On-Aircraft Warranties Range From 12~24 Months Extended Warranties Available Maintainability Extensive Use Of BITE And Maintenance Menus Allows For 95% Fault Detectability to LRU Without Special Equipment Modular A-Kit Construction Allows For Maintenance And Upgrades Environment Considerations The ASB Upgrade Has Been Installed On L-382/C-130 Aircraft Operating From The Sahara To The North Slope Without Environmental Constraints Equipment Operated In Pressurized Or Non-Pressurized Flight Environments (Cargo Drop) ASB Upgrade Does Not Require Conditioned Air Or A Plenum Cooling System DU-1080, IC-1080, Have Self Contained Thermostatic Cooling (Fan) DU-1080 Has Thermostatic Glass Heater All Other Avionics Are Convection Cooled Typical A-Kit Awaiting Installation C-130J Instrument Panel ASB Avionics’ CDS/R-AFCS Instrument Panel ASB Avionics’ CDS/R-AFCS L-382/C-130 Avionics Upgrade ASB Avionics Upgrade Is Centered On: Core System – 5-Display Honeywell, Primus Epic® CDS/RAFCS-EICAS Triple Honeywell Laseref VI Micro Inertial Reference Sensor Dual CMC (Tactical) or Honeywell (Civil) Flight Management System/Dual Honeywell or Trimble (SAASM) Global Positioning System (FMS/GPS) RVSM Compatible Dual Digital Air Data Computers and Pitot/Static Probes Dual Cobham/TEAM Digital Audio Systems Dual Rockwell Collins/Cobham/Raytheon and/or Honeywell Communication/Navigation/Surveillance (CNS) Weather or Tactical Radar ASB Upgrade Elements ASB Upgrade DU-1080 Display Elements Large Format Conventional or NVIS Compatible Flat Panel AMLCD Technology Integral Symbol Generator Interchangeable Displays Weather Radar And Engine Interface Display Formats Based On Proven Symbology Primary Flight Display (PFD) Multi-Function Display (MFD) Engine Instrument Display (EID) COTS CNS Offerings Communication LF-ADF, VOR/ILS – FM Immunity, DME HF/HFDL – Honeywell, Rockwell Collins, Rohde-Schwarz VHF – 8.33MHz – FM Immunity – Cobham, Honeywell, Rockwell Collins V/UHF – Raytheon, Rockwell Collins, Rohde-Schwarz Cobham, Honeywell, Rockwell Collins FMS/GPS – WAAS/LPV Civil – Honeywell Tactical – CMC Electronics (FMS), Trimble (GPS) TACAN L-3 Avionics, Rockwell Collins Mode-S Transponder – ADS-B – EHS Mode-S XPDR – ACSS, Honeywell, Rockwell Collins IFF – ACSS, Raytheon Radar Civil – Honeywell Tactical – Honeywell, Northrup Grumman CDS/R-AFCS Key Benefits Certified By An Internationally Recognized Regulatory Agency - FAA Commercial Off The Shelf Fully Integrated Lateral Modes Allow Smooth Transitions Between Long and Short Range Navigation Sensors Category II Accuracies – Certification With Additional Testing Fully Integrated Vertical Modes Allow Smooth Transitions Between Air Data Sensor And Radio Coupled Modes Pitot/Static Improvements Highly Accurate AFCS Vertical Modes (Typically +/- 20Ft; +/- 2Kt) Minimum Ballooning During Flap Extension (Typically <+25Ft) No Altitude or Airspeed Excursions During Gear Extension Compatible With RVSM – Certification With Additional Testing Dual AFCS Computers Improve Reliability And Functionality Logistics • Logistics Warranty • • • • ASB Avionics – 24 Months Cobham – 24 Months Honeywell – 24 Months Rockwell Collins – 12~24 Months Warranty Extension • Honeywell HAPP, Rockwell Collins CASP – Annually Renewable • Other Extension Plans Are Negotiable Spares • Cobham Loaner Pool During Warranty Period • Honeywell SPEX Exchange Program During Warranty Period • Rockwell Collins Loaner Pool During Warranty Period Training • Training Crew • FAA Aircraft Evaluation Group Finding – No Special Flight Crew Training Or Rating Required • Optional Pilot Training Available From Honeywell – Maintainer Support • Support Installation – ASB Provides Oversight If Upgrade Is Not Installed At ASB Facility Maintenance – Extensive BITE And Maintenance Menus On CDS/R-AFCS and CSN Allow Troubleshooting Without Special Test Equipment 24/7 Field Support Available Avionics Manufacturers Summary ASB Offers The Only FAA Certified Core Solution For AN Avionics Upgrade ASB Has A Proven Repeatable Solution ASB Offers Systems That: Enhance Safety Provide Low LCC Enhance Mission Performance Are Adaptable To The Users Needs Are Operable, Maintainable And Sustainable World-Wide Are Available With Minimum Lead-time And Downtime ASB Avionics Thanks You For Your Interest